Quarter Window Glass: Service and Repair

QUARTER WINDOW GLASS

Quarter Window Glass:

REMOVAL

HINT:
- Use the same procedures for the LH side and RH side.
- The procedures listed below are for the LH side.

1. REMOVE TONNEAU COVER ASSEMBLY
2. REMOVE REAR SEAT CUSHION ASSEMBLY
3. REMOVE REAR SEATBACK ASSEMBLY LH
4. REMOVE FRONT DOOR SCUFF PLATE LH
5. REMOVE DECK BOARD ASSEMBLY
6. REMOVE NO. 1 DECK BOARD
7. REMOVE REAR NO. 1 FLOOR BOARD
8. REMOVE BACK DOOR SCUFF PLATE
9. REMOVE FRONT SEAT BELT ANCHOR COVER CAP
10. REMOVE FRONT SEAT OUTER BELT ASSEMBLY LH
11. REMOVE REAR SEAT OUTER BELT ASSEMBLY LH
12. REMOVE NO. 1 LUGGAGE COMPARTMENT TRIM HOOK
13. REMOVE NO. 1 SIDE TRIM ASSEMBLY LH
14. REMOVE ROPE HOOK
15. REMOVE DECK TRIM SIDE PANEL ASSEMBLY LH
16. REMOVE CENTER PILLAR GARNISH LH
17. REMOVE ROOF SIDE GARNISH INNER LOWER LH
18. REMOVE ROOF SIDE GARNISH INNER LH
19. REMOVE NO. 1 ROOM LIGHT ASSEMBLY
20. REMOVE COAT HOOK
21. REMOVE ROOF HEADLINING ASSEMBLY
a. Slightly lower the rear section of the roof headlining so that the quarter window glass can be removed.

HINT: It is not necessary to completely remove the roof headlining.

22. REMOVE QUARTER WINDOW ASSEMBLY LH

a. Using a knife, cut off the moulding as shown in the illustration.

NOTICE: Be careful not to damage the vehicle body with the knife.

b. Remove the remaining moulding.

HINT: Make a partial cut in the moulding. Then, pull and remove it by hand.

c. Apply protective tape to the outer surface of the vehicle body to prevent scratches.
d. From the interior, insert piano wire between the vehicle body and the quarter window glass as shown in the illustration.
e. Tie objects that can serve as handles (for example, wooden blocks) to all wire ends.

NOTICE: When separating the quarter window glass from the vehicle, be careful not to damage the vehicle's paint or interior/exterior ornaments.

f. Cut through the adhesive by pulling the piano wire around the quarter window glass.

NOTICE: Leave as much adhesive on the vehicle body as possible when removing the quarter window glass.

g. Using a suction cup, remove the quarter window glass.

23. CLEAN VEHICLE BODY
a. Clean and shape the contact surface of the vehicle body.

1. On the contact surface of the vehicle body, use a knife to cut away excess adhesive as shown in the illustration.

HINT: Leave as much adhesive on the vehicle body as possible.

NOTICE: Be careful not to damage the vehicle body.

2. Clean the contact surface of the vehicle body with cleaner.

HINT: Even if all the adhesive has been removed, clean the vehicle body.

INSTALLATION

1. INSTALL QUARTER WINDOW ASSEMBLY LH

a. Using a brush, apply Primer M to the exposed part of the vehicle body.

NOTICE:
- Allow the primer to dry for 3 minutes or more.
- Do not apply primer to the adhesive.
- Throw away any leftover primer.
- Do not apply too much primer.

b. Using a brush or sponge, apply Primer G to the contact surface of the quarter window glass.

HINT: If Primer G is applied to an area other than that which is specified, wipe off the primer with white gasoline before it dries.

NOTICE:
- Allow the primer to dry for 3 minutes or more.
- Throw away any leftover primer.
- Do not apply too much primer.

c. Apply adhesive to the quarter window glass.

Adhesive: Part No. 08850-00801 or equivalent

1. Cut off the tip of the cartridge nozzle as shown in the illustration.

HINT: After cutting off the tip, use all adhesive within the time written in the table below.

2. Load the sealer gun with the cartridge.
3 Apply adhesive to the quarter window glass as shown in the illustration.

d. Install the quarter window glass to the vehicle body
1. Lightly press the front surface of the quarter window glass to ensure that the quarter window glass is securely fit to the vehicle body.

NOTICE:
- Check that the clips are attached to the vehicle body correctly.
- Check that the vehicle body and quarter window glass have a small gap between them.

2. Hold the quarter window glass in place securely with protective tape or equivalent until the adhesive hardens.

NOTICE: Do not drive the vehicle for the amount of time written in the table below.

2. INSTALL ROOF HEADLINING ASSEMBLY
3. INSTALL COAT HOOK
4. INSTALL NO. 1 ROOM LIGHT ASSEMBLY
5. INSTALL ROOF SIDE GARNISH INNER LH
6. INSTALL ROOF SIDE GARNISH INNER LOWER LH
7. INSTALL CENTER PILLAR GARNISH LH
8. INSTALL DECK TRIM SIDE PANEL ASSEMBLY LH
9. INSTALL ROPE HOOK
10. INSTALL NO. 1 SIDE TRIM ASSEMBLY LH
11. INSTALL NO. 1 LUGGAGE COMPARTMENT TRIM HOOK
12. INSTALL REAR SEAT OUTER BELT ASSEMBLY LH
13. INSTALL FRONT SEAT OUTER BELT ASSEMBLY LH
a. Install the anchor part of the outer belt with the bolt.

Torque: 42 N.m (428 kgf.cm, 31 ft.lbf)

14. INSTALL FRONT SEAT BELT ANCHOR COVER CAP
15. INSTALL BACK DOOR SCUFF PLATE
16. INSTALL REAR NO. 1 FLOOR BOARD
17. INSTALL NO. 1 DECK BOARD
18. INSTALL DECK BOARD ASSEMBLY
19. INSTALL FRONT DOOR SCUFF PLATE LH
20. INSTALL REAR SEATBACK ASSEMBLY LH
21. INSTALL REAR SEAT CUSHION ASSEMBLY
22. INSTALL TONNEAU COVER ASSEMBLY
23. CHECK FOR LEAKS AND REPAIR
a. Conduct a leak test after the adhesive has completely hardened.
b. Seal any leaks with auto glass sealer.

24. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
25. PERFORM INITIALIZATION
a. Perform initialization.

HINT: Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.