Transmission Installation

MANUAL TRANSAXLE ASSEMBLY

INSTALLATION





1. INSTALL REAR ENGINE MOUNTING BRACKET
a. Install the rear engine mounting bracket to the transaxle with the 3 bolts.
Torque: 64 Nm (653 kgf-cm, 47 ft. lbs.)
b. Install the rear engine mounting insulator with the bolt to the rear engine mounting bracket.
Torque: 87 Nm (887 kgf-cm, 64 ft. lbs.)





2. INSTALL FRONT ENGINE MOUNTING BRACKET
a. Install the front engine mounting bracket and 2 bolts to the transaxle.
Torque: 64 Nm (653 kgf-cm, 47 ft. lbs.)
b. Install the front engine mounting insulator, bolt and nut to the front engine mounting bracket.
Torque: 52 Nm (530 kgf-cm, 38 ft. lbs.)





3. INSTALL MANUAL TRANSMISSION CASE PROTECTOR
a. Install the case protector with the 2 bolts.
Torque: 18 Nm (184 kgf-cm, 13 ft. lbs.)





4. INSTALL MANUAL TRANSAXLE ASSEMBLY
a. Align the input shaft with the clutch disc and install the transaxle to the engine.
b. Install the 10 bolts.
Torque:
64 Nm (653 kgf-cm, 47 ft. lbs.) for bolt A
46 Nm (469 kgf-cm, 34 ft. lbs.) for bolt B
44 Nm (449 kgf-cm, 32 ft. lbs.) for bolt C





5. INSTALL ENGINE MOUNTING BRACKET LH
a. Install the engine mounting bracket to the transaxle with the 3 bolts.
Torque: 64 Nm (653 kgf-cm, 47 ft. lbs.)





6. INSTALL ENGINE MOUNTING INSULATOR LH
a. Install the engine mounting insulator with the 5 bolts and nut.
Torque:
52 Nm (530 kgf-cm, 38 ft. lbs.) for bolt A
87 Nm (887 kgf-cm, 64 ft. lbs.) for bolt B

7. INSTALL FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY
8. CONNECT PRESSURE FEED TUBE ASSEMBLY
9. INSTALL FRONT DRIVE SHAFT ASSEMBLY LH
a. Install the drive shaft.
10. INSTALL FRONT DRIVE SHAFT ASSEMBLY RH
a. Install the drive shaft.





11. INSTALL TRANSMISSION CONTROL CABLE ASSEMBLY
a. Connect the 2 cable ends with the 2 washers and 2 clips.
b. Install 2 new clips to the control cable bracket.





12. INSTALL CLUTCH RELEASE CYLINDER ASSEMBLY
a. Install the release cylinder with the 3 bolts.
Torque:
7.8 Nm (80 kgf-cm, 69 inch lbs.) for bolt A
12 Nm (120 kgf-cm, 9 ft. lbs.) for bolt B





13. CONNECT BACK-UP LIGHT SWITCH





14. CONNECT WIRE HARNESS
a. Install the 3 wire harnesses with the 3 bolts.
Torque:
26 Nm (260 kgf-cm, 19 ft. lbs.) for bolt A
8.4 Nm (85 kgf-cm, 74 inch lbs.) for bolt B
13 Nm (133 kgf-cm, 9.6 ft. lbs.) for bolt C
15. INSTALL STARTER ASSEMBLY
16. INSTALL BATTERY CARRIER
a. Install the battery carrier with the 3 bolts.
17. INSTALL BATTERY TRAY
18. INSTALL BATTERY
19. INSTALL BATTERY CLAMP SUB-ASSEMBLY
Torque: 5.0 Nm (51 kgf-cm, 44 inch lbs.)

20. INSTALL AIR CLEANER ASSEMBLY
Torque: 5.0 Nm (51 kgf-cm, 44 inch lbs.)

21. INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY
22. INSTALL HOOD SUB-ASSEMBLY
Torque: 13 Nm (133 kgf-cm, 10 ft. lbs.)

23. ADJUST HOOD SUB-ASSEMBLY
a. Adjust the hood.
24. INSTALL CENTER EXHAUST PIPE ASSEMBLY
25. ADD TRANSAXLE OIL
26. INSPECT TRANSAXLE OIL
27. INSTALL FRONT WHEEL
Torque: 103 Nm (1,050 kgf-cm, 76 ft. lbs.)

28. INSTALL NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY
29. CONNECT NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY
30. INSTALL COLUMN HOLE COVER SILENCER SHEET
31. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
32. PERFORM INITIALIZATION

NOTICE: Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.

a. Perform initialization.

33. CHECK SRS WARNING LIGHT
a. Check the SRS warning light.
34. PLACE FRONT WHEEL FACING STRAIGHT AHEAD
35. INSPECT STEERING WHEEL CENTER POINT
36. ADD POWER STEERING FLUID
37. BLEED AIR FROM POWER STEERING FLUID
38. CHECK POWER STEERING FLUID LEVEL IN RESERVOIR
39. CHECK FOR FLUID LEAKAGE
40. INSPECT FRONT WHEEL ALIGNMENT
a. Inspect wheel alignment.
41. INSTALL ENGINE UNDER COVER LH
42. INSTALL ENGINE UNDER COVER RH
43. CHECK ABS SPEED SENSOR SIGNAL
a. Check the sensor signal.