System Specifications
Cylinder blockWarpage
Maximum 0.05 mm (0.0020 in.)
Bore diameter
Standard 88.500 to 88.513 mm (3.4843 to 3.4848 in.)
Maximum 8.633 mm (3.4895 in.)
Connecting rod
Thrust clearance
Standard 0.160 to 0.362 mm (0.0063 to 0.0143 in.)
Maximum 0.362 mm (0.0143 in.)
Oil clearance
Standard 0.024 to 0.048 mm (0.0009 to 0.0019 in.)
Maximum 0.08 mm (0.0032 in.)
Large end bore diameter
Mark 1 51.000 to 51.007 mm (2.0079 to 2.0082 in.)
Mark 2 51.008 to 51.013 mm (2.0082 to 2.0084 in.)
Mark 3 51.014 to 51.020 mm (2.0084 to 2.0087 in.)
Bearing thickness
Mark 1 1.485 to 1.488 mm (0.0585 to 0.0586 in.)
Mark 2 1.489 to 1.419 mm (0.0586 to 0.0587 in.)
Mark 3 1.492 to 1.494 mm (0.0587 to 0.0588 in.)
Crankshaft
Thrust clearance
Standard 0.04 to 0.24 mm (0.0016 to 0.0095 in.)
Maximum 0.30 mm (0.0118 in.)
Piston
Diameter
Standard 88.439 to 88.449 mm (3.4819 to 3.4822 in.)
Oil clearance
Standard 0.051 to 0.074 mm (0.0020 to 0.0029 in.)
Maximum 0.10 mm (0.0039 in.)
Piston ring
Groove clearance
No. 1 ring 0.17 to 0.22 mm (0.0067 to 0.0087 in.)
No. 2 ring 0.17 to 0.21 mm (0.0067 to 0.0083 in.)
Oil ring 0.21 to 0.29 mm (0.0083 to 0.0114 in.)
End gap
No. 1 ring
Standard 0.22 to 0.32 mm (0.0087 to 0.0126 in.)
No. 2 ring
Standard 0.50 to 0.60 mm (0.0197 to 0.0236 in.)
Oil ring
Standard 0.10 to 0.35 mm (0.0039 to 0.0138 in.)
No. 1 ring
Maximum 0.89 mm (0.0350 in.)
No. 2 ring
Maximum 1.35 mm (0.0531 in.)
Oil ring
Maximum 0.73 mm (0.0287 in.)
Connecting rod
Bend
Maximum 0.05 mm (0.0020 in.) per 100 mm (3.94 in.)
Twist
Maximum 0.15 mm (0.0059 in.) per 100 mm (3.94 in.)
Connecting rod bolt
Tension portion diameter
Standard 7.2 to 7.3 mm (0.283 to 0.287 in.)
Maximum 7.0 mm (0.276 in.)
Crankshaft
Diameter (main journal)
Standard 54.998 to 55.000 mm (2.1649 to 2.1654 in.)
Taper and distortion (main journal)
Maximum 0.003 mm (0.0001 in.)
Diameter (crank pin)
Standard 47.990 to 48.000 mm (1.8894 to 1.8898 in.)
Taper and distortion (crank pin)
Maximum 0.003 mm (0.0001 in.)
Oil clearance
Standard 0.017 to 0.040 mm (0.0007 to 0.0016 in.)
Maximum 0.050 mm (0.0020 in.)
Crankshaft bearing cap set bolt
Tension portion diameter
Standard 7.5 to 7.6 mm (0.295 to 0.299 in.)
Maximum 7.5 mm (0.295 in.)
Main Bearing Cap
Examine the front marks and numbers and install the bearing caps onto the cylinder block in the order shown in the illustration.
Apply a light coat of engine oil to the threads and under the heads of the bearing cap bolts.
Using several steps, uniformly install and tighten the 10 bearing cap bolts in the sequence shown in the illustration.
Torque 40 N*m (408 kgf*cm, 30 ft.*lbf)
Mark the front of the bearing cap bolts with paint.
Retighten the 10 bearing cap bolts by 90°.
Check that the paint marks are at a 90° angle to the front.
Crankshaft Pulley
Torque 180 N*m (1,835 kgf*cm, 133 ft.*lbf)