Removal and Installation
REMOVAL1. REMOVE REAR SEAT CUSHION ASSEMBLY
2. REMOVE REAR FLOOR SERVICE HOLE COVER
a. Remove the butyl tape, and remove the rear floor service hole cover.
b. Disconnect the fuel pump connector.
c. Discharge the fuel system pressure.
1. Start the engine.
2. Turn the ignition switch OFF after the engine stops.
HINT: DTC P0171 (system to lean) may be present.
3. Crank the engine again and check that the engine does not start.
4. Remove the fuel tank cap, and discharge the pressure in the fuel tank completely.
d. Disconnect the wire to wire connector.
3. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
4. REMOVE FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY
a. Disconnect the fuel tank main tube.
1. Remove the tube joint clip, and pull the fuel tube joint out of the plug of the fuel suction plate.
NOTE:
- Remove dirt and foreign objects on the fuel tube joint before performing this work.
- Do not allow any scratches or foreign objects on the parts when disconnecting, as the fuel tube joint has the O-ring that seals the plug.
- Perform this work by hand. Do not use any tools.
- Do not forcibly bend, twist or turn the nylon tube.
- Protect the disconnected part by covering it with a plastic bag and protective tape after disconnecting the fuel tank main tube.
b. Remove the 2 bolts and fuel tank protector plate.
c. Remove the 6 bolts and fuel tank vent tube set plate.
d. Remove the fuel suction with pump and gauge tube from the fuel tank.
NOTE:
- Do not damage the fuel pump filter.
- Make sure that the fuel sender gauge arm does not bend.
e. Remove the gasket from the fuel suction tube with pump and gauge tube.
INSTALLATION
1. INSTALL FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY
a. Install a new gasket onto the fuel suction with pump and gauge tube.
b. Install the fuel suction with pump and gauge tube into the fuel tank.
NOTE:
- Do not damage the fuel pump filter.
- Make sure that the fuel sender gauge arm does not bend.
c. Install the fuel tank vent tube set plate with the 6 bolts.
Torque: 6.0 N.m (60 kgf.cm, 53 in.lbf)
d. Install the fuel tank protector plate with the 2 bolts.
Torque: 6.0 N.m (60 kgf.cm, 53 in.lbf)
e. Connect the fuel tank main tube.
NOTE:
- Check that there are no scratches or foreign objects around the connected part of the fuel tube joint and plug before performing this work.
- Check that the fuel tube joint is securely inserted to the end.
- Check that the tube joint clip is on the collar of the fuel tube joint.
- After installing the tube joint clip, check that the fuel tank main tube cannot be pulled out.
2. INSTALL REAR FLOOR SERVICE HOLE COVER
a. Attach new butyl tape to the service hole cover.
b. Connect the wire to wire connector.
c. Connect the fuel pump connector.
d. Install the rear floor service hole cover, making sure it is aligned with the 2 convexes of the floor panel.
NOTE: Make sure that the rear floor service hole cover does not mount on the convex of the floor panel when installing.
3. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
4. PERFORM INITIALIZATION
a. Perform initialization
NOTE: Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.
5. CHECK FOR FUEL LEAKS
6. INSTALL REAR SEAT CUSHION ASSEMBLY