Disassembly and Reassembly

DISASSEMBLY

1. REMOVE FUEL SENDER GAUGE ASSEMBLY




a. Separate the 2 claws fittings, then slide the fuel sender gauge to remove it from the fuel filter.

2. REMOVE FUEL SUCTION PLATE SUB-ASSEMBLY




a. Disconnect the fuel pump harness connector.
b. Using a screwdriver with its tip wrapped in tape, separate the 4 claws fittings. Then remove the fuel suction plate.

NOTE: Do not damage the fuel suction plate or fuel tank fuel filter.

3. REMOVE FUEL PUMP HARNESS




a. Remove the 2 pump harness terminals.
b. Disconnect the pump harness connector, then remove the fuel pump harness.

4. REMOVE NO. 2 FUEL SUCTION SUPPORT




a. Using a screwdriver with its tip wrapped in tape, separate the 5 claws fittings. Then remove the fuel suction support.

NOTE: Do not damage the fuel suction support or fuel tank fuel filter.

5. REMOVE FUEL PUMP CUSHION RUBBER




a. Remove the fuel pump cushion rubber from the fuel pump.

6. REMOVE FUEL PUMP




a. Pull the fuel pump out of the fuel filter.

7. REMOVE FUEL PUMP FILTER




a. Using a small screwdriver, pry out the clip.
b. Remove the fuel pump filter from the fuel pump.

8. REMOVE FUEL PRESSURE REGULATOR ASSEMBLY




a. Pull the fuel pressure regulator out of the fuel tank fuel filter.
b. Remove the O-ring from the fuel pressure regulator.

REASSEMBLY

1. INSTALL FUEL PRESSURE REGULATOR ASSEMBLY




a. Apply a light coat of gasoline or spindle oil to a new O-ring, then install it onto the fuel pressure regulator.




b. Apply a light coat of gasoline or spindle oil to the O-ring again, then push the fuel pressure regulator into the fuel tank fuel filter.

NOTE: Make sure that the O-ring is not cracked or jammed when installing.

2. INSTALL FUEL PUMP FILTER
a. Install the fuel pump filter onto the fuel pump.




b. Install a new clip.

3. INSTALL FUEL PUMP




a. Apply a light coat of gasoline or spindle oil to the O-ring.




b. Push the fuel pump into the fuel tank fuel filter.

NOTE: Make sure that the O-ring is not cracked or jammed when installing.

4. INSTALL FUEL PUMP CUSHION RUBBER




a. Install the fuel pump cushion rubber onto the fuel pump.

5. INSTALL NO. 2 FUEL SUCTION SUPPORT




a. Align the claw positions, then install the fuel suction support onto the fuel filter.

6. INSTALL FUEL PUMP HARNESS




a. Connect the pump harness connector.
b. Install the 2 pump harness terminals.

7. INSTALL FUEL SUCTION PLATE SUB-ASSEMBLY




a. Apply a light coat of gasoline or spindle oil to the O-ring of the fuel suction plate.




b. Align the claw positions, then install the fuel suction plate into the fuel filter.

NOTE: Make sure that the O-ring is not cracked or jammed when installing.

c. Connect the fuel pump harness connector.

8. INSTALL FUEL SENDER GAUGE ASSEMBLY




a. Slide the fuel sender gauge to fit the claws.