Removal and Replacement

Compressor And Magnetic Clutch:

COMPRESSOR AND MAGNETIC CLUTCH

REMOVAL

1. DISCHARGE REFRIGERANT FROM REFRIGERATION SYSTEM
2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

CAUTION: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.

3. DISCONNECT NO. 1 COOLER REFRIGERANT SUCTION HOSE

a. Remove the bolt and disconnect the cooler refrigerant suction hose from the cooler compressor.
b. Remove the O-ring from the cooler refrigerant suction hose.

NOTE: Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering them.

4. DISCONNECT NO. 1 COOLER REFRIGERANT DISCHARGE HOSE

a. Remove the bolt and disconnect the cooler refrigerant discharge hose from the cooler compressor.
b. Remove the O-ring from the cooler refrigerant discharge hose.

NOTE: Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering them.

5. REMOVE ENGINE UNDER COVER RH
6. REMOVE FAN AND GENERATOR V BELT
7. REMOVE COOLER COMPRESSOR ASSEMBLY

a. Disconnect the connector.
b. Remove the 4 bolts and cooler compressor.

INSTALLATION

1. INSTALL COOLER COMPRESSOR ASSEMBLY

a. Install the cooler compressor with the 4 bolts.

Torque: 25 N.m (255 kgf.cm, 18 ft.lbf)

NOTE: Tighten the bolts in the order shown in the illustration to install the cooler compressor.

b. Connect the connector.

2. INSTALL NO. 1 COOLER REFRIGERANT DISCHARGE HOSE

a. Remove the attached vinyl tape from the hose.
b. Sufficiently apply compressor oil to a new O-ring and the fitting surface of the cooler compressor.

Compressor oil: ND-OIL 8 or equivalent

c. Install the O-ring on the cooler refrigerant suction hose.
d. Install the cooler refrigerant suction hose on the cooler compressor with the bolt.

Torque: 9.8 N.m (100 kgf.cm, 7 ft.lbf)

4. INSTALL FAN AND GENERATOR V BELT
5. INSTALL ENGINE UNDER COVER RH
6. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
7. PERFORM INITIALIZATION
a. Perform initialization.

NOTE: Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.

8. CHARGE REFRIGERANT
9. WARM UP ENGINE
10. INSPECT FOR REFRIGERANT LEAK