Removal

ENGINE ASSEMBLY

REMOVAL
1. DISCHARGE FUEL SYSTEM
2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

CAUTION: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.

3. REMOVE BATTERY
(a) Loosen the 2 nuts and remove the battery clamp.
4. REMOVE BATTERY TRAY
5. REMOVE FRONT WHEEL
6. REMOVE ENGINE UNDER COVER RH
7. REMOVE ENGINE UNDER COVER LH
8. REMOVE FRONT FENDER APRON SEAL RH
9. REMOVE NO. 1 ENGINE COVER SUB-ASSEMBLY
10. DRAIN ENGINE COOLANT
11. DRAIN AUTOMATIC TRANSAXLE FLUID (for Automatic Transaxle)
12. DRAIN TRANSAXLE OIL (for Manual Transaxle)
13. DISCONNECT RADIATOR HOSE INLET
14. DISCONNECT RADIATOR HOSE OUTLET
15. DISCONNECT NO. 1 OIL COOLER INLET TUBE (for Automatic Transaxle)
16. DISCONNECT NO. 1 OIL COOLER OUTLET TUBE (for Automatic Transaxle)
17. REMOVE RADIATOR ASSEMBLY
18. REMOVE AIR CLEANER ASSEMBLY
(a) Remove the air cleaner cap and element.
(b) Remove the clamp of the engine wire.

19. REMOVE BATTERY CARRIER
(a) Disconnect the clamp of the engine wire.
(b) Remove the 4 bolts and battery carrier.
20. DISCONNECT FUEL MAIN TUBE

21. DISCONNECT UNION TO CONNECTOR TUBE HOSE
(a) Disconnect the union to connector tube hose from the booster vacuum tube.

22. DISCONNECT HEATER WATER INLET HOSE
(a) Disconnect the heater water inlet hose from the booster vacuum tube.

23. DISCONNECT HEATER WATER OUTLET HOSE
(a) Disconnect the heater water outlet hose from the air conditioner tube.
24. REMOVE TRANSMISSION CONTROL CABLE ASSEMBLY (for Automatic Transaxle)
25. REMOVE TRANSMISSION CONTROL CABLE ASSEMBLY (for Manual Transaxle)
26. REMOVE CLUTCH RELEASE CYLINDER ASSEMBLY (for Manual Transaxle)
27. REMOVE FAN AND GENERATOR V BELT
28. REMOVE GENERATOR ASSEMBLY
29. REMOVE COOLER COMPRESSOR ASSEMBLY

HINT: Disconnect the compressor together with the low-pressure and high-pressure hoses, then secure it to the vehicle side using rope.

30. REMOVE GLOVE COMPARTMENT DOOR ASSEMBLY
31. DISCONNECT ENGINE WIRE
(a) Disconnect the engine wire from the ECM and junction block.
(b) Pull out the engine wire.
(c) Remove the engine room relay block cover.

(d) Remove the 2 claws and 2 connectors, and push the engine wire harness up.

(e) Remove the 2 clamps of the engine wire.

(f) Remove the nut from the battery positive (+) terminal to disconnect the engine wire.

(g) Remove the bolt and ground cable.
32. REMOVE FRONT EXHAUST PIPE ASSEMBLY
33. REMOVE COLUMN HOLE COVER SILENCER SHEET
34. REMOVE NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY
35. REMOVE FRONT AXLE HUB NUT
36. DISCONNECT FRONT STABILIZER LINK ASSEMBLY LH
37. DISCONNECT FRONT STABILIZER LINK ASSEMBLY RH
38. DISCONNECT FRONT SPEED SENSOR LH
39. DISCONNECT FRONT SPEED SENSOR RH
40. SEPARATE TIE ROD END LH SUB-ASSEMBLY
41. REMOVE TIE ROD END RH SUB-ASSEMBLY
42. SEPARATE FRONT NO. 1 SUSPENSION ARM SUB-ASSEMBLY LOWER LH
43. SEPARATE FRONT NO. 1 SUSPENSION ARM SUB-ASSEMBLY LOWER RH
44. REMOVE FRONT AXLE HUB LH SUB-ASSEMBLY
45. REMOVE FRONT AXLE HUB RH SUB-ASSEMBLY

46. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE
(a) Disconnect the No. 1 pump hose.

(b) Disconnect the return tube.
(c) Set the engine lifter.

(d) Remove the 2 bolts, 2 nuts and engine mounting insulator RH.

(e) Remove the through bolt, nut and engine mounting insulator LH.

(f) Remove the 8 bolts and front suspension member brace rear RH and LH.

(g) Remove the 2 bolts and 2 nuts shown in the illustration.
(h) Carefully remove the engine with transaxle from the vehicle.

(i) Install the No. 1 and No. 2 engine hangers with the bolts as shown in the illustration.

Parts No.:

Torque: 38 N*m (387 kgf*cm, 28 ft.*lbf)
(j) Attach the sling device and the engine with the chain block.
47. REMOVE VANE PUMP ASSEMBLY

48. REMOVE FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY WITH CENTER MEMBER
(a) Remove the through bolt, nut and engine mounting insulator FR from the engine mounting bracket FR.

(b) Remove the through bolt and engine mounting insulator RR from the engine mounting bracket RR.
(c) Separate the engine and transaxle assembly from the suspension crossmember and the engine mounting member.
49. REMOVE FRONT DRIVE SHAFT ASSEMBLY LH
50. REMOVE FRONT DRIVE SHAFT ASSEMBLY RH
51. REMOVE STARTER ASSEMBLY
52. REMOVE AUTOMATIC TRANSAXLE ASSEMBLY
53. REMOVE TORQUE CONVERTER CLUTCH ASSEMBLY (for Automatic Transaxle)

54. REMOVE DRIVE PLATE SUB-ASSEMBLY (for Automatic Transaxle)
(a) Using SST, hold the crankshaft.
SST 09213-54015 (91651-60855), 09330-00021

(b) Remove the 8 bolts, rear spacer, drive plate and front spacer.
55. REMOVE MANUAL TRANSAXLE ASSEMBLY
56. REMOVE CLUTCH COVER ASSEMBLY (for Manual Transaxle)
57. REMOVE CLUTCH DISC ASSEMBLY (for Manual Transaxle)

58. REMOVE FLYWHEEL SUB-ASSEMBLY (for Manual Transaxle)
(a) Using SST, hold the crankshaft.
SST 09213-54015 (91651-60855), 09330-00021

(b) Remove the 8 bolts and flywheel.

59. REMOVE DRIVE SHAFT BEARING BRACKET
(a) Remove the 3 bolts and drive shaft bearing bracket.
60. REMOVE OIL DIPSTICK
61. REMOVE OIL DIPSTICK GUIDE
62. REMOVE MANIFOLD STAY
63. REMOVE NO. 2 MANIFOLD STAY
64. REMOVE NO. 1 EXHAUST MANIFOLD HEAT INSULATOR
65. REMOVE EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY
66. REMOVE WATER INLET
67. REMOVE THERMOSTAT

68. REMOVE NO. 1 WATER BY-PASS PIPE
(a) Remove the bolt, 2 nuts and water by-pass pipe.
(b) Remove the gasket from the cylinder block.
69. REMOVE INTAKE MANIFOLD ASSEMBLY
70. REMOVE NO. 1 INTAKE MANIFOLD INSULATOR
71. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY
72. REMOVE IGNITION COIL ASSEMBLY
73. REMOVE FUEL DELIVERY PIPE SUB-ASSEMBLY
74. REMOVE CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY
75. REMOVE KNOCK SENSOR

76. REMOVE RADIO SETTING CONDENSER
(a) Remove the bolt and condenser.
77. REMOVE ENGINE OIL PRESSURE SWITCH ASSEMBLY
78. REMOVE ENGINE COOLANT TEMPERATURE SENSOR
79. REPLACE PARTIAL ENGINE ASSEMBLY