Installation

BRAKE MASTER CYLINDER

COMPONENTS:

INSTALLATION

1. INSTALL BRAKE MASTER CYLINDER SUBASSEMBLY
a) Install the master cylinder and No. 1 way with the 2 nuts.
Torque: 12.5 Nm (127 kgf-cm, 9 ft. lbs.)

b) Connect the 2 reservoir tubes to the master cylinder with the clips.

c) Using SST, connect the 2 brake tubes to the No. 1 way.
SST 09023-00101
Torque: 15 Nm (155 kgf-cm, 11 ft. lbs.) without SST
14 Nm (143 kgf-cm, 10 ft. lbs.) with SST
Use a torque wrench with a fulcrum length of 30 cm (11.81 inch).

d) Using SST, connect the 2 brake tubes to the master cylinder.
SST 09023-00101
Torque: 15 Nm (155 kgf-cm, 11 ft. lbs.) without SST
14 Nm (143 kgf-cm, 10 ft. lbs.) with SST
Use a torque wrench with a fulcrum length of 30 cm (11.81 inch).
2. INSTALL AIR CLEANER CAP SUB-ASSEMBLY
3. INSTALL LOWER COWL BODY MOUNTING BRACKET LH
a) Install the lower cowl top mounting bracket LH with a bolt.
Torque: 13 Nm (133 kgf-cm, 10 ft. lbs.)
4. INSTALL NO. 1 COWL WATER EXTRACT HOSE
a) Install the No. 1 cowl water extract hose with the clip.
5. INSTALL OUTER COWL TOP PANEL SUBASSEMBLY
a) Install the outer cowl top panel with the 7 bolts.
Torque: 13 Nm (133 kgf-cm, 10 ft. lbs.)
6. FILL RESERVOIR WITH BRAKE FLUID
7. BLEED AIR FROM BRAKE MASTER CYLINDER
8. BLEED AIR FROM BRAKE LINE
9. CHECK BRAKE FLUID LEVEL IN RESERVOIR
10. CHECK FOR BRAKE FLUID LEAKAGE
11. INSTALL WINDSHIELD WIPER MOTOR AND LINK
12. INSTALL COWL TOP VENTILATOR LOUVER LH
13. INSTALL HOOD TO COWL TOP SEAL
14. INSTALL WINDSHIELD WIPER ARM AND BLADE ASSEMBLY LH
15. INSTALL WINDSHIELD WIPER ARM AND BLADE ASSEMBLY RH
16. INSTALL FRONT WIPER ARM HEAD CAP