Disassembly

BRAKE MASTER CYLINDER

COMPONENTS:

COMPONENTS:

DISASSEMBLY
1. REMOVE UNION
a) Remove the stopper screw and master cylinder union.
b) Remove the 2 grommets from the master cylinder.





2. REMOVE BRAKE MASTER CYLINDER KIT
a) Hold the master cylinder in a vise with the 2 aluminum plates in between.
b) Remove the O-ring from the master cylinder.
c) Push in the piston.
d) Using snap ring pliers, remove the snap ring.

NOTICE: When pushing the piston, the fluid left in the cylinder may spatter.





e) Push in the piston and remove the piston stopper bolt and gasket.
f) Remove the No. 1 piston from the master cylinder body by pulling it straight out.

NOTICE: Do not scratch the inside of the cylinder body.





g) Tap the flanged part against wooden blocks until the end of the No. 2 piston comes out. When the end of the No. 2 piston comes out, pull out the No. 2 piston straight from the master cylinder body.

NOTICE: Do not scratch the inside of the cylinder body.