Reassembly

FRONT BRAKE

COMPONENTS:

REASSEMBLY

HINT:
^ Use the same procedures for the LH side and RH side.
^ The procedures listed are for the LH side.

1. TEMPORARILY TIGHTEN FRONT DISC BRAKE BLEEDER PLUG
a) Install the bleeder plug to the brake cylinder.

HINT: The bleeder plug will be tightened to a torque specification in the bleed air from brake line procedures.

b) Install the cap.
2. INSTALL PISTON SEAL
a) Apply lithium soap base glycol grease to a new piston seal.
b) Install the piston seal to the brake cylinder.

3. INSTALL FRONT DISC BRAKE PISTON
a) Apply lithium soap base glycol grease to the piston and a new cylinder boot.
b) Install the cylinder boot to the piston.
c) Install the piston (with cylinder boot) to the brake cylinder.

NOTICE: Do not forcibly install the piston to the brake cylinder.

4. INSTALL CYLINDER BOOT
a) Install the cylinder boot to the brake cylinder.

NOTICE: Install the cylinder boot securely to the grooves of the brake cylinder and piston.

b) Using a screwdriver, install the set ring.

NOTICE: Be careful not to damage the cylinder boot.