Transmission Installation

MANUAL TRANSAXLE ASSEMBLY

INSTALLATION





1. INSTALL MANUAL TRANSAXLE ASSEMBLY
a) Align the input shaft with the clutch disc and install the transaxle to the engine.
b) Install the 7 bolts.
Torque: 33 Nm (340 kgf-cm, 24 ft. lbs.)





2. INSTALL REAR ENGINE MOUNTING BRACKET
a) Install the rear engine mounting bracket to the transaxle with the 4 bolts.
Torque: 64 Nm (653 kgf-cm, 47 ft. lbs.) for bolt A
18 Nm (180 kgf-cm, 13 ft. lbs.) for bolt B





3. INSTALL ENGINE MOUNTING BRACKET LH
a) Install the engine mounting bracket LH to the transaxle with the 3 bolts.
Torque: 64 Nm (653 kgf-cm, 47 ft. lbs.) for bolt A
b) Connect the engine mounting bracket LH to the engine mounting insulator with the 2 bolts.
Torque: 49 Nm (500 kgf-cm, 36 ft. lbs.) for bolt B





c) Install the ground cable to the engine mounting bracket with the bolt.
Torque: 26 Nm (260 kgf-cm, 19 ft. lbs.)





4. INSTALL STARTER ASSEMBLY
a) Install the starter with the 2 bolts.
Torque: 37 Nm (380 kgf-cm, 27 ft. lbs.)
b) Connect the starter connector.
c) Install the wire with the nut.
Torque: 9.8 Nm (100 kgf-cm, 87 inch lbs.)
d) Install the flywheel housing side cover.
5. INSTALL FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY
6. INSTALL FRONT DRIVE SHAFT ASSEMBLY LH
a) Install the front drive shaft.
7. INSTALL FRONT DRIVE SHAFT ASSEMBLY RH

HINT: Install the RH side by the same procedures as the LH side.

8. INSTALL FRONT AXLE ASSEMBLY LH
a) Install the front axle.
9. INSTALL FRONT AXLE ASSEMBLY RH

HINT: Install the RH side by the same procedures as the LH side.

10. INSTALL FRONT EXHAUST PIPE ASSEMBLY
11. INSTALL FRONT FLOOR PANEL BRACE





12. CONNECT TRANSMISSION CONTROL CABLE ASSEMBLY
a) Connect the 2 cable ends to the transaxle with the 2 washers and 2 clips.
b) Install 2 new clips to the control cable bracket.





13. INSTALL AIR CLEANER BRACKET
a) Install the air cleaner bracket with the bolt.
Torque: 19 Nm (195 kgf-cm, 14 ft. lbs.)





14. CONNECT CLUTCH RELEASE CYLINDER TO FLEXIBLE HOSE TUBE
a) Using SST, connect the flexible hose tube.
SST 09023-00101
Torque: 15 Nm (155 kgf-cm, 11 ft. lbs.)
b) Connect the flexible hose tube with the 2 bolts.
Torque: 19 Nm (195 kgf-cm, 14 ft. lbs.)
15. CONNECT CONNECTOR
a) Connect the back-up light switch connector.





16. CONNECT WIRE HARNESS
a) Connect the wire harness clamp with the bolt.
Torque: 5.0 Nm (51 kgf-cm, 44 inch lbs.)
17. INSTALL BATTERY
18. INSTALL AIR CLEANER ASSEMBLY
19. INSTALL NO. 2 CYLINDER HEAD COVER
Torque: 7.0 Nm (71 kgf-cm, 62 inch lbs.)
20. INSTALL COWL TOP PANEL OUTER
21. INSTALL HOOD SUB-ASSEMBLY
22. INSPECT HOOD SUB-ASSEMBLY
23. ADJUST HOOD SUB-ASSEMBLY
24. INSTALL FRONT WHEEL
Torque: 103 Nm (1,050 kgf-cm, 76 ft. lbs.)
25. ADD TRANSAXLE OIL
26. INSPECT AND ADJUST TRANSAXLE OIL
27. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
28. PERFORM INITIALIZATION
a) Perform initialization.

NOTICE: Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.

29. INSTALL ENGINE UNDER COVER RH
30. INSTALL ENGINE UNDER COVER LH
31. INSPECT FRONT WHEEL ALIGNMENT
a) Inspect the front wheel alignment.
32. CHECK ABS SPEED SENSOR SIGNAL
a) Check the ABS speed sensor signal.
33. CHECK FOR EXHAUST GAS LEAKS