Part 3
AUTOMATIC TRANSAXLE UNITREASSEMBLY (STEPS 53-80)
53. INSTALL STATOR SHAFT THRUST NEEDLE ROLLER BEARING
a) Install the bearing to the input shaft.
54. INSTALL INPUT SHAFT ASSEMBLY
a) Install the input shaft to the transaxle case.
55. INSTALL OVERDRIVE BRAKE GASKET
a) Install 2 new gaskets to the transaxle case.
56. INSTALL DIFFERENTIAL GEAR ASSEMBLY
a) Install the differential gear to the transaxle case.
57. INSTALL OIL PUMP ASSEMBLY
a) Install the oil pump with the 7 bolts.
Torque: 22 Nm (220 kgf-cm, 16 ft. lbs.)
58. INSPECT INPUT SHAFT ASSEMBLY
59. INSPECT INPUT SHAFT END PLAY
60. INSTALL FRONT DRIVE PINION FRONT TAPERED ROLLER BEARING
a) Install the thrust bearing to the transaxle housing.
b) Using SST and a press, press in the cylindrical roller bearing to the transaxle housing.
SST 09950-60010 (09951-00650), 09950-70010
61. INSTALL DIFFERENTIAL GEAR LUBE APPLY TUBE
62. INSTALL BEARING LOCK PLATE
a) Install the bearing lock plate to the transaxle housing with the bolt.
Torque: 11 Nm (110 kgf-cm, 8 ft. lbs.)
63. INSTALL TRANSAXLE HOUSING
a) Apply FIPG to the transaxle case.
FIPG: Part No. 08826-0090, THREE BOND 1281 or equivalent
b) Install the transaxle housing with the 14 bolts.
Torque: 29.4 Nm (300 kgf-cm, 22 ft. lbs.) for bolt A
22.1 Nm (225 kgf-cm, 16 ft. lbs.) for bolt B
64. INSTALL C-2 ACCUMULATOR PISTON
a) Coat 2 new O-rings with ATF and install them to the C-2 accumulator piston.
NOTICE: Be careful not to damage the O-rings.
b) Install the spring and C-2 accumulator piston.
Standard accumulator spring
Standard accumulator spring:
65. INSTALL C-3 ACCUMULATOR PISTON
a) Coat 2 new O-rings with ATF and install them to the C-3 accumulator piston.
NOTICE: Be careful not to damage the O-rings.
b) Install the spring and C-3 accumulator piston.
Standard accumulator spring
Standard accumulator spring:
66. INSTALL B-2 ACCUMULATOR PISTON
a) Coat 2 new O-rings with ATF and install them to the B-2 accumulator piston.
NOTICE: Be careful not to damage the O-rings.
b) Install the spring and B-2 accumulator piston.
Standard accumulator spring
Standard accumulator spring:
67. INSTALL CHECK BALL BODY
a) Install the spring and check ball body.
68. INSTALL BRAKE DRUM GASKET
a) Install a new brake drum gasket.
69. INSTALL TRANSAXLE CASE GASKET
a) Install a new transaxle case gasket.
70. INSTALL TRANSAXLE CASE 2ND BRAKE GASKET
a) Install a new transaxle case 2nd brake gasket.
71. INSTALL TRANSMISSION WIRE
a) Coat a new O-ring with ATF, and install it to the transmission wire.
b) Pass the transmission wire through the transaxle.
c) Install the bolt and transmission wire.
Torque: 5.4 Nm (55 kgf-cm, 48 inch lbs.)
72. INSTALL TRANSMISSION VALVE BODY ASSEMBLY
a) Install the valve body with the 13 bolts.
Torque: 10.8 Nm (110 kgf-cm, 8 ft. lbs.)
HINT:
Bolt length:
32 mm (1.26 inch) for bolt A
22 mm (0.87 inch) for bolt B
55 mm (2.17 inch) for bolt C
45 mm (1.77 inch) for bolt D
b) Install the detent spring, detent spring cover with the 2 bolts.
Torque: 10.8 Nm (110 kgf-cm, 8 ft. lbs.)
HINT:
Bolt length:
14 mm (0.55 inch) for bolt A
45 mm (1.77 inch) for bolt B
c) Check that the manual valve lever is touching the center of the detent spring tip roller.
d) Connect the 5 solenoid connectors.
e) Coat a new O-ring with ATF, and install it to the ATF temperature sensor.
f) Install the ATF temperature sensor with the lock plate and bolt.
Torque: 10.8 Nm (110 kgf-cm, 8 ft. lbs.)
HINT:
Bolt length:
55 mm (2.17 inch)
73. INSTALL VALVE BODY OIL STRAINER ASSEMBLY
a) Coat a new O-ring with ATF, and install it to the oil strainer.
b) Install the oil strainer with the 3 bolts.
Torque: 10.8 Nm (110 kgf-cm, 8 ft. lbs.)
74. INSTALL AUTOMATIC TRANSAXLE OIL PAN GASKET
a) Install a new gasket to the oil pan.
75. INSTALL AUTOMATIC TRANSAXLE OIL PAN SUB-ASSEMBLY
a) Install the 2 magnets in the oil pan.
b) Install the oil pan with the 19 bolts.
Torque: 7.8 Nm (80 kgf-cm, 71 inch lbs.)
76. INSTALL NO. 1 TRANSAXLE CASE PLUG
a) Coat 5 new O-rings with ATF, and install them to the case plugs.
b) Install the 4 case plugs.
Torque: 7.4 Nm (75 kgf-cm, 65 inch lbs.)
c) Install the case plug.
Torque: 7.4 Nm (75 kgf-cm, 65 inch lbs.)
77. INSTALL OIL COOLER TUBE UNION (OUTLET)
a) Coat 2 new O-rings with ATF, and install them to the union.
b) Install the union.
Torque: 27 Nm (275 kgf-cm, 20 ft. lbs.)
78. INSTALL OIL COOLER TUBE UNION (INLET)
a) Coat 2 new O-rings with ATF, and install them to the union.
b) Install the union.
Torque: 27 Nm (275 kgf-cm, 20 ft. lbs.)
79. INSTALL TRANSMISSION REVOLUTION SENSOR
a) Install the transmission revolution sensor with the bolt.
Torque: 5.4 Nm (55 kgf-cm, 48 inch lbs.)
80. INSTALL PARK/NEUTRAL POSITION SWITCH ASSEMBLY
a) Install the park/neutral position switch onto the manual valve lever shaft and temporarily install the 2 adjusting bolts.
b) Install a new lock washer with the nut.
Torque: 6.9 Nm (70 kgf-cm, 61 inch lbs.)
c) Temporarily install the control shaft lever.
d) Turn the lever counterclockwise until it stops, and then turn it clockwise 2 notches.
e) Remove the control shaft lever.
f) Align the groove with the neutral basic line.
g) Tighten the 2 bolts.
Torque: 5.4 Nm (55 kgf-cm, 48 inch lbs.)
h) Using a screwdriver, stake the nut with the lock washer.
i) Install the control shaft lever, washer and nut.
Torque: 12.7 Nm (130 kgf-cm, 9 ft. lbs.)