Part 2

AUTOMATIC TRANSAXLE UNIT

COMPONENTS:

COMPONENTS:

COMPONENTS:

COMPONENTS:

COMPONENTS:

COMPONENTS:

COMPONENTS:

COMPONENTS:

DISASSEMBLY (STEPS 27-52)





27. REMOVE STATOR SHAFT THRUST NEEDLE ROLLER BEARING
a) Remove the thrust needle roller bearing from the input shaft.





28. REMOVE FORWARD CLUTCH HUB THRUST NEEDLE ROLLER BEARING
a) Remove the thrust needle roller bearing from the forward clutch hub.
29. INSPECT INTERMEDIATE SHAFT ASSEMBLY





30. REMOVE FORWARD CLUTCH HUB SUB-ASSEMBLY
a) Remove the forward clutch hub from the transaxle case.





31. REMOVE TRANSAXLE REAR COVER ASSEMBLY
a) Remove the 11 bolts.
b) Tap on the circumference of the transaxle rear cover with a plastic-faced hammer to remove the transaxle rear cover from the transaxle case.





32. REMOVE TRANSAXLE CASE GASKET
a) Remove the 4 transaxle case gaskets.





33. REMOVE REAR CLUTCH DRUM THRUST NEEDLE ROLLER BEARING
a) Using a magnetic finger, remove the thrust needle roller bearing.





34. REMOVE INTERMEDIATE SHAFT ASSEMBLY
a) Remove the intermediate shaft from the transaxle case.





35. REMOVE 2ND COAST AND OVERDRIVE BRAKE DISC
a) Remove the 2 flanges, 2 discs and 2 plates from the transaxle case.
36. INSPECT 2ND COAST AND OVERDRIVE BRAKE DISC





37. REMOVE THRUST NEEDLE ROLLER BEARING
a) Using a magnetic finger, remove the C-2 hub thrust bearing race, thrust needle roller bearing and No. 3 thrust bearing race from the direct clutch hub.





38. REMOVE DIRECT CLUTCH HUB
a) Remove the direct clutch hub from the transaxle case.





39. REMOVE REAR PLANETARY SUN GEAR, NO. 2 THRUST NEEDLE BEARING
a) Using a magnetic finger, remove the thrust bearing from the rear thrust needle bearing.





40. REMOVE REAR PLANETARY SUN GEAR ASSEMBLY
a) Remove the rear planetary sun gear from the transaxle case.





41. REMOVE REAR PLANETARY SUN GEAR THRUST NEEDLE ROLLER BEARING
a) Remove the rear planetary sun gear thrust needle roller bearing and No. 1 thrust washer from the rear planetary sun gear.
42. INSPECT 1-WAY CLUTCH ASSEMBLY





43. REMOVE 1-WAY CLUTCH ASSEMBLY
a) Remove the 1-way clutch and planetary carrier No. 2 thrust washer from the rear planetary sun gear.





44. REMOVE 2ND COAST AND OVERDRIVE BRAKE FLANGE HOLE SNAP RING
a) Using a screwdriver, remove the snap ring from the transaxle case.





45. REMOVE 2ND BRAKE DISC
a) Using a screwdriver, remove the snap ring.
b) Remove the flange, 3 discs and 3 plates from the transaxle.
46. INSPECT 2ND BRAKE DISC





47. REMOVE 2ND BRAKE PISTON SLEEVE
a) Remove the 2nd brake piston sleeve from the transaxle case.
48. INSPECT NO. 2 1-WAY CLUTCH





49. REMOVE REAR PLANETARY GEAR ASSEMBLY
a) Using a screwdriver, remove the snap ring.
b) Remove the rear planetary gear from the transaxle case.





50. REMOVE PLANETARY GEAR REAR THRUST NEEDLE ROLLER BEARING
a) Remove the thrust needle roller bearing and 2 bearing races from the rear planetary gear.





51. REMOVE NO. 2 1-WAY CLUTCH
a) Separate the 2nd brake piston assembly, No. 2 1-way clutch and rear planetary gear.





52. REMOVE OUTER RACE RETAINER
a) Remove the retainer from the No. 2 1-way clutch.