FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Reassembly

FRONT BRAKE

COMPONENTS:




COMPONENTS:





REASSEMBLY

HINT:
^ Use the same procedures for the LH side and RH side.
^ The procedures listed are for the LH side.

1. TEMPORARILY TIGHTEN FRONT DISC BRAKE BLEEDER PLUG
a) Install the bleeder plug to the brake cylinder.

HINT: The bleeder plug will be tightened to a torque specification in the bleed air from brake line procedures.

b) Install the bleeder plug cap.
2. INSTALL PISTON SEAL
a) Apply lithium soap base glycol grease to a new piston seal.
b) Install the piston seal to the brake cylinder.





3. INSTALL FRONT DISC BRAKE PISTON
a) Apply lithium soap base glycol grease to the brake piston and a new cylinder boot.
b) Install the cylinder boot to the brake piston.
c) Install the piston (with boot) to the brake cylinder.

NOTICE: Do not forcibly install the piston to the cylinder.





4. INSTALL CYLINDER BOOT
a) Install the cylinder boot to the brake cylinder.

NOTICE: Install the boot securely to the grooves of the cylinder and piston.

b) Using a screwdriver, install the set ring.

NOTICE: Be careful not to damage the boot.