Front # 1

REMOVAL

HINT:
- Use the same procedures for the RH side and LH side.
- The procedures listed below are for the LH side.

1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

CAUTION: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.

2. REMOVE FRONT DOOR LOWER FRAME BRACKET GARNISH LH
3. REMOVE DOOR PULL HANDLE
4. REMOVE POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY
5. REMOVE FRONT DOOR TRIM BOARD SUB-ASSEMBLY LH




6. REMOVE FRONT NO. 1 SPEAKER ASSEMBLY LH
a. Disconnect the connector.
b. Using a drill of less than pi 4 mm (0.16 in.), drill out the 3 rivet heads and remove the speaker from the front door panel.

NOTE: Do not drill the rivet at an angle, as this will cause damage to the drill and drill hole. Line up the drill and rivet, and carefully drill out the rivet head.

CAUTION: Be careful as the cut rivet will be very hot.

c. Continue drilling and push out the remaining fragments with the drill.
d. Using a vacuum cleaner, remove the rivet fragments and shavings from the inside of the door.

INSTALLATION

HINT:
- Use the same procedures for the RH side and LH side.
- The procedures listed below are for the LH side.

1. INSTALL FRONT NO. 1 SPEAKER ASSEMBLY LH




a. Using an air riveter or a hand riveter, install 3 new strike rivets to the speaker on the front door panel.

HINT: Install the new strike rivets in the order shown in the illustration.












NOTE:
- Do not pry the rivet with the riveter, as this will cause damage to the riveter and mandrel.
- Confirm that the rivets are seated properly against the speaker. Do not tilt the riveter when installing the rivet to the speaker. Do not leave any space between the rivet head and the speaker..
- Do not leave any space between the speaker and door panel. Firmly hold together the 2 items while installing the rivet.

b. Connect the connectors.

2. INSTALL FRONT DOOR TRIM BOARD SUB-ASSEMBLY LH
3. INSTALL POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY
4. INSTALL DOOR PULL HANDLE
5. INSTALL FRONT DOOR LOWER FRAME BRACKET GARNISH LH
6. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL