Quarter Window Glass: Service and Repair
REMOVALHINT:
- Use the same procedures for the LH side and RH side.
- The procedures listed below are for the RH side.
1. REMOVE REAR SEATBACK ASSEMBLY LH
2. REMOVE REAR SEATBACK ASSEMBLY RH
3. REMOVE REAR SEAT CUSHION WITH COVER PAD SUB-ASSEMBLY
4. REMOVE CHILD RESTRAINT SEAT ANCHOR BRACKET SUB-ASSEMBLY
5. REMOVE REAR DOOR SCUFF PLATE RH
6. REMOVE REAR DOOR OPENING TRIM WEATHERSTRIP RH
7. REMOVE TONNEAU COVER ASSEMBLY
8. REMOVE NO. 1 DECK BOARD
9. REMOVE DECK FLOOR BOX RH
10. REMOVE SPARE WHEEL COVER ASSEMBLY
11. REMOVE REAR DECK TRIM COVER
12. REMOVE COMPARTMENT TRIM HOOK
13. REMOVE REAR SEAT 3 POINT TYPE BELT ASSEMBLY OUTER RH
14. REMOVE REAR SEATBACK HINGE SUB-ASSEMBLY RH
15. REMOVE DECK TRIM SIDE PANEL ASSEMBLY RH
16. REMOVE ROOF SIDE GARNISH INNER RH
17. REMOVE QUARTER WINDOW ASSEMBLY
HINT: Apply protective tape to the outer surface of the vehicle body to prevent scratches.
NOTE: When separating the quarter window glass from the vehicle, be careful not to damage the vehicle's paint or interior/exterior ornaments.
a. From the interior, insert piano wires between the vehicle body and the quarter window glass as shown in the illustration.
b. Tie objects that can serve as handles (for example, wooden blocks) to all wire ends.
c. Cut through the adhesive by pulling the piano wire around the quarter window glass.
NOTE: Leave as much adhesive on the vehicle body as possible when removing the quarter window glass.
d. Using suction cups, remove the quarter window glass.
18. CLEAN QUARTER WINDOW ASSEMBLY
a. Clean the outer edges of the glass with white gasoline.
NOTE:
- Do not touch the glass surface after cleaning it.
- Be careful not to damage the glass.
- Ever if using new glass, clean the glass with white gasoline.
19. CLEAN VEHICLE BODY
a. Clean and shape the contact surface of the vehicle body.
1. On the contact surface of the vehicle body, use a knife to cut away excess adhesive as shown in the illustration.
HINT: Leave as much adhesive on the vehicle body as possible.
NOTE: Be careful not to damage the vehicle body.
2. Clean the contact surface of the vehicle body with cleaner.
HINT: Even if all the adhesive has been removed, clean the vehicle body.
INSTALLATION
HINT:
- Use the same procedures for the LH side and RH side.
- The procedures listed below are for the RH side.
- A bolt without a torque specification is shown in the standard bolt chart.
1. INSTALL NO. 1 QUARTER WINDOW GUIDE PIECE PIN
a. Using a brush or sponge, apply Primer G to the installation part of the pins.
b. Install new pins.
NOTE:
- Allow the primer coating to dry for 3 minutes or more.
- Throw away any leftover Primer G.
- Do not apply too much primer.
2. INSTALL QUARTER WINDOW GLASS SPACER
a. Using a brush or sponge, apply Primer G to the installation part of the spacers.
b. Install new spacers.
NOTE:
- Allow the primer coating to dry for 3 minutes or more.
- Throw away any leftover Primer G.
- Do not apply too much primer.
3. INSTALL QUARTER WINDOW ASSEMBLY RH
a. Using a brush, apply Primer M to the exposed part of the vehicle body.
NOTE:
- Allow the primer to dry for 3 minutes or more.
- Do not apply primer to the adhesive.
- Throw away any leftover primer.
- Do not apply too much primer.
b. Using a brush or sponge, apply Primer G to the contact surface of the quarter window glass.
HINT: If Primer G is applied to an area that is not specified, wipe off the primer with white gasoline before it dries.
NOTE:
- Allow the primer to dry for 3 minutes or more.
- Throw away any leftover primer.
- Do not apply too much primer.
c. Apply adhesive to the quarter window glass.
Adhesive:Part No. 08850-00801 or equivalent
Part 1:
Part 2:
1. Cut off the tip of the cartridge nozzle as shown in the illustration.
HINT: After cutting off the tip, use all adhesive within the time written in the table.
2. Load the sealer gun with the cartridge.
3. Apply adhesive to the quarter window glass as shown in the illustration.
d. Install the quarter window glass to the vehicle body.
1. Hold the quarter window glass in place securely with protective tape or equivalent until the adhesive hardens.
NOTE:
- Allow the primer coating to dry for 3 minutes or more.
- Check that the clips are attached to the body correctly.
- Check the clearance between the body and glass.
2. Lightly press the front surface of the glass to ensure a close fit.
3. Using a scraper, remove any excess or protruding adhesive.
HINT: Apply adhesive onto the glass rim.
NOTE: Do not drive the vehicle within the time written in the table.
4. INSTALL ROOF SIDE GARNISH INNER RH
5. INSTALL DECK TRIM SIDE PANEL ASSEMBLY RH
6. INSTALL REAR SEATBACK HINGE SUB-ASSEMBLY RH
7. INSTALL REAR SEAT 3 POINT TYPE BELT ASSEMBLY OUTER RH
8. INSTALL COMPARTMENT TRIM HOOK
9. INSTALL REAR DECK TRIM COVER
10. INSTALL SPARE WHEEL COVER ASSEMBLY
11. INSTALL DECK FLOOR BOX RH
12. INSTALL NO. 1 DECK BOARD
13. INSTALL TONNEAU COVER ASSEMBLY
14. INSTALL REAR DOOR OPENING TRIM WEATHERSTRIP RH
15. INSTALL REAR DOOR SCUFF PLATE RH
16. INSTALL CHILD RESTRAINT SEAT ANCHOR BRACKET SUB-ASSEMBLY
17. INSTALL REAR SEAT CUSHION WITH COVER PAD SUB-ASSEMBLY
18. INSTALL REAR SEATBACK ASSEMBLY RH
19. INSTALL REAR SEATBACK ASSEMBLY LH
20. CHECK FOR LEAKS AND REPAIR
a. Conduct a leak test after the adhesive has completely hardened.
b. Seal any leaks with auto glass sealer.