Clutch Pedal Assembly: Adjustments
ADJUSTMENT1. INSPECT AND ADJUST CLUTCH PEDAL SUBASSEMBLY
a. Turn over the floor carpet.
b. Check that the pedal height is correct.
Standard pedal height from dash panel: 134.3 to 144.3 mm (5.287 to 5.681 inch)
c. Adjust the pedal height.
1. Loosen the lock nut and turn the stopper bolt until the correct height is obtained.
2. Tighten the lock nut.
Torque: 18 Nm (186 kgf-cm, 13 ft. lbs.)
2. INSPECT AND ADJUST PEDAL FREE PLAY AND PUSH ROD PLAY
a. Check that the pedal free play and push rod play are correct.
1. Depress the pedal until clutch resistance begins to be felt.
Standard pedal free play: 5.0 to 15.0 mm (0.197 to 0.591 inch)
2. Gently depress the pedal until the resistance begins to increase a little.
Standard push rod play at pedal top: 1.0 to 5.0 mm (0.039 to 0.197 inch)
b. Adjust the pedal free play and push rod play.
1. Loosen the lock nut and turn the push rod until correct free play and push rod play are obtained.
2. Tighten the lock nut.
Torque: 12 Nm (120 kgf-cm, 9 ft. lbs.)
3. After adjusting the pedal free play, check the pedal height.
3. INSPECT AND ADJUST CLUTCH RELEASE POINT
a. Check the clutch release point.
1. Pull the parking brake lever and install wheel chocks.
2. Start the engine and run it at idle.
3. Without depressing the clutch pedal, slowly move the shift lever into reverse until the gears contact.
4. Gradually depress the clutch pedal and measure the stroke distance from the point that the gear noise stops (release point) up to the full stroke end position.
Standard distance: 25 mm (0.98 inch) or more
(From pedal stroke end position to release point)
If the distance is not as specified, perform these operations.
^ Check pedal height.
^ Check push rod play and pedal free play.
^ Bleed air from clutch line.
^ Check clutch cover and disc.