Rear

REAR COIL SPRING

COMPONENTS:

REMOVAL
1. REMOVE REAR WHEEL
2. DISCONNECT SKID CONTROL SENSOR WIRE
a. Disconnect the sensor connector.





b. Remove the bolt, and disconnect the sensor wire from the axle beam.

HINT: Disconnect the RH side using the same procedures as the LH side.





3. DISCONNECT REAR NO. 4 BRAKE TUBE
a. Using SST, disconnect the brake tube.
SST 09023-00101
b. Remove the clip.

NOTICE: The clip should not be reused.

4. DISCONNECT REAR NO. 3 BRAKE TUBE

HINT: Use the same procedures described for the No. 4 side.





5. DISCONNECT NO. 3 PARKING BRAKE CABLE ASSEMBLY
a. Remove the nut, and disconnect the parking brake cable from the axle beam.
6. DISCONNECT NO. 2 PARKING BRAKE CABLE ASSEMBLY

HINT: Use the same procedures described for the No. 3 side.





7. LOOSEN REAR AXLE BEAM ASSEMBLY
a. Loosen the 2 bolts.

NOTICE: Do not remove the bolt.





8. DISCONNECT REAR SHOCK ABSORBER ASSEMBLY LH
a. Support both right and left sides of the axle beam with jacks.
b. Remove the nut and disconnect the shock absorber.
9. DISCONNECT REAR SHOCK ABSORBER ASSEMBLY RH

HINT: Use the same procedures described for the LH side.

10. REMOVE REAR COIL SPRING LH
a. Remove the coil spring, insulator upper and insulator lower by slowly lowering the jacks.

INSTALLATION
1. INSTALL REAR COIL SPRING LH





a. Install the insulator upper so that its gap fits to the end of the coil spring.





b. Install the insulator lower and coil spring to the axle beam.

NOTICE: Be sure to install the coil spring so that the paint mark comes to under the vehicle.





2. TEMPORARILY INSTALL REAR SHOCK ABSORBER ASSEMBLY LH
a. While raising the jacks, connect the shock absorber to the axle beam.
b. Temporarily install the spacer and nut.
3. TEMPORARILY INSTALL REAR SHOCK ABSORBER ASSEMBLY RH

HINT: Use the same procedures described for the LH side.

4. CONNECT NO. 3 PARKING BRAKE CABLE ASSEMBLY
a. Install the parking brake cable with the nut.
Torque: 5.4 Nm (55 kgf-cm, 48 inch lbs.)
5. CONNECT NO. 2 PARKING BRAKE CABLE ASSEMBLY

HINT: Use the same procedures described for the No. 3 cable.





6. CONNECT REAR NO. 4 BRAKE TUBE
a. Using SST, connect the brake tube to the flexible hose.
SST 09023-00101
Torque: 15 Nm (155 kgf-cm, 11 ft. lbs.)
b. Install the clip.
7. CONNECT REAR NO. 3 BRAKE TUBE

HINT: Use the same procedures described for the No. 4 tube.





8. CONNECT SKID CONTROL SENSOR WIRE
a. Install the sensor wire with the bolt.
Torque: 8.0 Nm (82 kgf-cm, 71 inch lbs.)
b. Connect the sensor connector.

HINT: Use the same procedures described for the other side.





9. FULLY TIGHTEN REAR AXLE BEAM ASSEMBLY
a. Stabilize the shock absorber.

HINT: If it is difficult to tighten the bolt in this position, support the rear axle beam with a jack and load the rear compartment with a mass of approximately 90 kg (198 lb.).

Standard length of shock absorber: 250 mm (9.8 inch)
b. Fully tighten the bolt.
Torque: 82 Nm (836 kgf-cm, 60 ft. lbs.)
10. FULLY TIGHTEN REAR SHOCK ABSORBER ASSEMBLY LH
a. Fully tighten the nut.
Torque: 49 Nm (500 kgf-cm, 36 ft. lbs.)
11. FULLY TIGHTEN REAR SHOCK ABSORBER ASSEMBLY RH

HINT: Use the same procedures described for the LH side.

12. BLEED BRAKE LINE
a. Bleed the brake line.
13. INSTALL REAR WHEEL
Torque: 103 Nm (1,050 kgf-cm, 76 ft. lbs.)
14. INSPECT REAR WHEEL ALIGNMENT
a. Inspect the rear wheel alignment.
15. CHECK ABS SPEED SENSOR SIGNAL
a. Check the ABS speed sensor signal.