Cylinder Block Assembly: Specifications
Cylinder BlockMaximum warpage 0.05 mm (0.0020 inch)
Cylinder bore diameter
Standard 88.500 to 88.513 mm (3.4843 to 3.4848 inch)
Maximum 88.633 mm (3.4895 inch)
Crankshaft
Circle runout
Maximum taper & distortion 0.003 mm (0.0001 inch)
Main journal
Standard diameter 54.998 to 55.000 mm (2.1649 to 2.1654 inch)
Maximum taper & distortion 0.003 mm (0.0001 inch)
Crank pin
Standard diameter 47.990 to 48.000 mm (1.8894 to 1.8898 inch)
Maximum taper & distortion 0.003 mm (0.0001 inch)
Crankshaft Main Bearing Size Codes
Standard diameter (Reference):
Standard cylinder block journal bore diameter:
Standard crankshaft journal diameter:
Standard crankshaft journal diameter:
Standard bearing center wall thickness:
Crankshaft Main Bearing Cap Bolts
Diameter
Standard 7.5 to 7.6 mm (0.295 to 0.299 inch)
Minimum 7.5 mm (0.295 inch)
If the diameter is less than the minimum, replace the bolt.
First pass 40 Nm (408 kgf-cm, 30 ft. lbs.) in several steps
Final pass Tighten 90°
Connecting Rod
Small end bore diameter 22.005 to 22.014 mm (0.8663 to 0.8667 inch)
Maximum misalignment 0.05 mm (0.0020 inch) per 100 mm (3.94 inch)
Maximum twist 0.15 mm (0.0059 inch) per 100 mm (3.94 inch)
Thrust clearance
Standard 0.160 to 0.362 mm (0.0063 to 0.0143 inch)
Maximum 0.362 mm (0.0143 inch)
Oil clearance
Standard 0.024 to 0.048 mm (0.0009 to 0.0019 inch)
Maximum 0.08 mm (0.0032 inch)
Connecting Rod Bolts
Diameter
Standard 7.2 to 7.3 mm (0.283 to 0.287 inch)
Minimum 7.0 mm (0.276 inch)
First pass 24.5 Nm (250 kgf-cm, 18 ft. lbs.)
Final pass Tighten 90°
Piston
Standard diameter 88.439 to 88.449 mm (3.4819 to 3.4822 inch)
Oil clearance
Standard 0.051 to 0.074 mm (0.0020 to 0.0029 inch)
Maximum 0.10 mm (0.0039 inch)
Ring groove clearance
No. 1 0.17 to 0.22 mm (0.0067 to 0.0087 inch)
No. 2 0.17 to 0.21 mm (0.0067 to 0.0083 inch)
Oil ring 0.21 to 0.29 mm (0.0083 to 0.0114 inch)
Ring end gap
Standard
No. 1 0.22 to 0.32 mm (0.0087 to 0.0126 inch)
No. 2 0.50 to 0.60 mm (0.0197 to 0.0236 inch)
Oil ring 0.10 to 0.35 mm (0.0039 to 0.0138 inch)
Maximum
No. 1 0.89 mm (0.0350 inch)
No. 2 1.35 mm (0.0531 inch)
Oil ring 0.73 mm (0.0287 inch)
Pin
Diameter 21.997 to 22.006 mm (0.8660 to 0.8664 inch)
Bore diameter 22.001 to 22.010 mm (0.8662 to 0.8665 inch)
Oil clearance
Standard 0.005 to 0.011 mm (0.0002 to 0.0004 inch)
Maximum 0.017 mm (0.0007 inch)
Crankshaft pulley bolt 180 Nm (1,835 kgf-cm, 133 ft. lbs.)