Front No. 1 Speaker

REMOVAL

HINT:
- Use the same procedures for the RH side and LH side.
- The procedures listed below are for the LH side.

1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

CAUTION: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.

2. REMOVE FRONT DOOR LOWER FRAME BRACKET GARNISH LH
3. REMOVE ASSIST GRIP COVER LH
4. REMOVE FRONT DOOR TRIM BOARD SUB-ASSEMBLY LH




5. REMOVE FRONT NO.1 SPEAKER ASSEMBLY LH
a. Disconnect the connector.
b. Drill out the 3 rivet heads using a drill with a bit diameter of less than 4 mm (0.16 in.), and remove the front No.1 speaker from the front door panel.
c. Operate the drill along the rivet head circumference and cut out the flange.

CAUTION: Be careful. The cut rivet is very hot.

NOTE: Prying the rivet using a drill may scratch the rivet hole or break the drill bit.

d. Continue drilling and push out the remaining rivet fragments using the drill.
e. Using a vacuum cleaner, remove the rivet fragments and shavings from the drilled areas.


INSTALLATION

HINT:
- Use the same procedures for the RH side and LH side.
- The procedures listed below are for the LH side.













1. INSTALL FRONT NO. 1 SPEAKER ASSEMBLY LH
a. Using an air riveter or hand riveter, install 3 new strike rivets on the front No.1 speaker on the front door panel.

HINT: Install the new strike rivets in order as shown in the illustration.

NOTE:
- Do not pry the rivet with the riveter, as this will cause damage to the riveter and mandrel.
- Confirm that the rivets are seated properly against the speaker.Do not tilt the riveter when installing the rivet to the speaker.Do not leave any space between the rivet head and the speaker.
- Do not leave any space between the speaker and door. Firmly hold together the 2 items while installing the rivet.

b. Connect the connector.

2. INSTALL FRONT DOOR TRIM BOARD SUB-ASSEMBLY LH
3. INSTALL ASSIST GRIP COVER LH
4. INSTALL FRONT DOOR LOWER FRAME BRACKET GARNISH LH
5. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
6. PERFORM INITIALIZATION
a. Perform initialization.

NOTE: Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.