Clutch Pedal Assembly: Service and Repair

CLUTCH PEDAL SUB-ASSEMBLY (MTM)
REPLACEMENT
1. REMOVE CLUTCH PEDAL SPRING





2. REMOVE CLUTCH MASTER CYLINDER PUSH ROD CLEVIS W/HOLE PIN
a. Remove the clip and the hole pin.





3. REMOVE CLUTCH PEDAL SUPPORT SUB-ASSEMBLY
a. Remove the 2 nuts, the bolt and the clutch pedal support sub-assembly.





4. REMOVE CLUTCH PEDAL SUB-ASSEMBLY
a. Remove the clutch pedal shaft and the nut.
b. Remove the clutch pedal from the clutch pedal support.





5. REMOVE CLUTCH PEDAL STOPPER BOLT
a. Loosen the lock nut and remove the clutch pedal stopper bolt.
b. Remove the lock nut from the clutch pedal stopper bolt.
6. REMOVE CLUTCH PEDAL PAD





7. REMOVE CLUTCH PEDAL BUSH
a. Remove the 2 bushes from the clutch pedal.





8. REMOVE CLUTCH MASTER CYLINDER PUSH ROD CLEVIS BUSH
a. Using a 8 mm hexagon wrench and a hammer, remove the clevis bush from the clutch pedal.





9. INSTALL CLUTCH MASTER CYLINDER PUSH ROD CLEVIS BUSH
a. Apply MP grease to the inside of a new clevis bush.
b. Install the clevis bush on the clutch pedal.

HINT: Install the clevis bush from the left side of the vehicle.





10. INSTALL CLUTCH PEDAL BUSH
a. Apply MP grease to both sides of 2 new bushes.
b. Install the 2 bushes to the clutch pedal.
11. INSTALL CLUTCH PEDAL PAD





12. INSTALL CLUTCH PEDAL SUB-ASSEMBLY
a. Install the clutch pedal on the clutch pedal support with the clutch pedal shaft and the nut.
Torque: 37 Nm (375 kgf-cm, 27 ft. lbs.)

HINT: Install the clutch pedal shaft from the left side of the vehicle.





13. INSTALL CLUTCH PEDAL STOPPER BOLT
a. Install the lock nut on the clutch pedal stopper bolt but do not torque.
b. Install the clutch pedal stopper bolt such that its end touches the clutch pedal cushion.

HINT: Temporarily tighten the lock nut.





14. INSTALL CLUTCH PEDAL SUPPORT SUB-ASSEMBLY
a. Install the clutch pedal support on the vehicle with the 2 nuts and the bolt.
Torque: 12 Nm (120 kgf-cm, 9 ft. lbs.)





15. INSTALL CLUTCH MASTER CYLINDER PUSH ROD CLEVIS W/ HOLE PIN
a. Apply MP grease to the contact surface of the hole pin and the clevis bush.
b. Connect the clevis to the clutch pedal with the hole pin.

HINT: Install the hole pin from the right side of the vehicle.

16. INSTALL CLUTCH PEDAL SPRING
17. INSPECT AND ADJUST CLUTCH PEDAL SUB-ASSEMBLY