Instrument Panel Sub-Assy

Instrument Panel/Meter Part 1:

Instrument Panel/Meter Part 2:

Instrument Panel/Meter Part 3:

Instrument Panel/Meter Part 4:

INSTRUMENT PANEL SUB-ASSEMBLY

REPLACEMENT




1. TABLE OF BOLT, SCREW AND NUT

HINT: The bolts, screws and nuts necessary for installation and removal of the instrument panel, are illustrated below and alphabetically coded.

2. DISCONNECT BATTERY NEGATIVE TERMINAL




3. REMOVE INSTRUMENT CLUSTER FINISH PANEL
a. Remove the clip.
b. Disengage the 7 claws and the 2 clips, and remove the instrument cluster finish panel.




4. REMOVE COMBINATION METER ASSEMBLY
a. Remove the 3 screws .
b. Disconnect the connector, and then remove the combination meter assembly.

5. REMOVE INSTRUMENT PANEL SPEAKER PANEL SUB-ASSEMBLY NO.2
a. Using a moulding remover, disengage the 5 claws and remove the instrument panel speaker panel sub-assembly No.2.

6. REMOVE INSTRUMENT PANEL SPEAKER PANEL SUB-ASSEMBLY NO.1
7. REMOVE FRONT NO.2 SPEAKER ASSEMBLY

8. REMOVE HEATER CONTROL KNOB
a. Remove the 3 heater control knobs.

9. REMOVE INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY CTR

a. Remove the 2 screws .

b. Disengage the 8 clips and the 6 claws, and remove the instrument cluster finish panel sub-assembly CTR.

10. REMOVE RADIO BRACKET NO. 1 & NO. 2 (W/O RADIO)
a. Remove the 4 screws and the radio bracket No.1 & No.2.

11. REMOVE RADIO RECEIVER ASSEMBLY W/BRACKET (W/ RADIO)

12. REMOVE FRONT PILLAR GARNISH LH
a. Disengage the 2 clips, and remove the front pillar garnish LH.

13. REMOVE FRONT PILLAR GARNISH RH

14. REMOVE INSTRUMENT PANEL HOLE COVER NO.3
a. Disengage the 4 claws, and remove the instrument panel hole cover No.3.

15. DISCONNECT PASSENGER AIRBAG CONNECTOR

16. REMOVE INSTRUMENT PANEL SUB-ASSEMBLY W/PASSENGER AIRBAG ASSEMBLY
a. Remove the bolt .
b. Remove the 6 screws.
c. Disengage the 7 clips and the 3 claws.
d. Disconnect the connectors.

e. Pull the instrument panel sub-assembly w/ passenger airbag assembly and remove.

17. REMOVE HEATER TO REGISTER DUCT NO.1
a. Using nippers etc., cut off the ultrasonic welding portion as shown in the illustration to remove the heater to register duct No.1 from the instrument panel sub-assembly.

18. REMOVE HEATER TO REGISTER DUCT NO.3
a. Using nippers etc., cut off the ultrasonic welding portion as shown in the illustration to remove the heater to register duct No.3 from the instrument panel sub-assembly.

19. REMOVE INSTRUMENT PANEL REGISTER ASSEMBLY NO.1
a. Using nippers etc., cut off the ultrasonic welding portion as shown in the illustration to remove the instrument panel register assembly No.1 from the instrument panel sub-assembly.

20. REMOVE INSTRUMENT CLUSTER FINISH PANEL END
a. Remove the screw .
b. Disengage the 2 claws, and remove the instrument cluster finish panel end.

21. REMOVE INSTRUMENT PANEL PASSENGER AIR BAG ASSEMBLY
22. REMOVE INSTRUMENT PANEL CUSHION NO.1
a. Remove the instrument panel cushion No.1 from the instrument panel sub-assembly.

23. REMOVE INSTRUMENT PANEL SUB-ASSEMBLY
24. INSTALL INSTRUMENT PANEL REGISTER ASSEMBLY NO.1

a. When replacing the instrument panel sub-assembly with a new one, cut the boss off using nippers, etc. as shown in the illustration.

NOTE: When reusing the instrument panel sub-assembly, start from step b.

b. Using a screw, install the instrument panel register assembly No.1 to the instrument panel sub-assembly.

25. INSTALL HEATER TO REGISTER DUCT NO.1

a. When replacing the instrument panel sub-assembly with a new one, cut the boss off using nippers, etc. as shown in the illustration.

NOTE: When reusing the instrument panel sub-assembly, start from step b.

b. Using a screw, install the heater to register duct No.1 to the instrument panel sub-assembly.

26. INSTALL HEATER TO REGISTER DUCT NO.3

a. When replacing the instrument panel sub-assembly with a new one, cut the boss off using nippers, etc. as shown in the illustration.

NOTE: When reusing the instrument panel sub-assembly, start from step (b).

b. Using a screw, install the heater to register duct No.3 to the instrument panel sub-assembly.

27. INSTALL INSTRUMENT PANEL SUB-ASSEMBLY W/PASSENGER AIRBAG ASSEMBLY

a. Install the instrument panel sub-assembly w/ passenger air-bag assembly with the 6 screws.

b. Using a torque wrench, install the bolt (A).

Torque: 18 Nm (184 kgf.cm, 13 ft.lbf)

28. INSPECT SRS WARNING LIGHT
Refer to Air Bag Systems; Testing and Inspection.