Water Pump: Service and Repair
REPLACEMENT1. DRAIN ENGINE COOLANT
2. REMOVE ENGINE UNDER COVER RH
3. REMOVE FAN AND GENERATOR V BELT
4. REMOVE ENGINE MOUNTING INSULATOR SUB-ASSY RH
5. REMOVE WATER PUMP PULLEY
a. Using SST, hold the pump pulley.
b. Remove the 3 bolts and pump pulley.
SST 09960-10010 (09962-01000, 09963-00600)
6. REMOVE WATER PUMP ASSY
a. Remove the 3 bolts and 2 nuts.
b. Remove the water pump and gasket.
7. INSTALL WATER PUMP ASSY
a. Install the water pump and a new gasket with the 3 bolts and 2 nuts.
Torque: 11 Nm (112 kgf-cm, 8.1 ft. lbs.)
8. INSTALL WATER PUMP PULLEY
a. Using SST, install the pump pulley with the 3 bolts.
Torque: 15 Nm (153 kgf-cm, 11 ft. lbs.)
SST 09960-10010 (09962-01000, 09963-00600)
9. INSTALL ENGINE MOUNTING INSULATOR SUB-ASSY RH
10. INSTALL FAN AND GENERATOR V BELT
a. Temporarily install the V-ribbed belt onto each pulley.
11. ADJUST FAN AND GENERATOR V BELT
12. INSPECT DRIVE BELT DEFLECTION AND TENSION
13. INSTALL ENGINE UNDER COVER RH
Torque:
5.0 Nm (51 kgf-cm, 44 inch lbs.) for bolt
5.0 Nm (51 kgf-cm, 44 inch lbs.) for nut
14. ADD ENGINE COOLANT
15. CHECK FOR ENGINE COOLANT LEAKS