Hydraulic Control Assembly - Antilock Brakes: Service and Repair
BRAKE ACTUATOR ASSEMBLYREPLACEMENT
1. DRAIN BRAKE FLUID
NOTICE: Wash the brake fluid off immediately if it adheres to any painted surfaces.
2. REMOVE BATTERY
3. REMOVE BRAKE ACTUATOR WITH BRACKET
a. Release the latch of the actuator connector to disconnect the connector.
b. Using SST, disconnect the 6 brake tubes from the brake actuator.
SST 09023-00101
c. Attach tags or make a memo to identify the place to reconnect.
d. Remove the 3 bolts and brake actuator with bracket.
4. REMOVE BRAKE ACTUATOR ASSEMBLY
a. Remove the nut, 2 bolts and brake actuator assembly from the brake actuator bracket.
5. INSTALL BRAKE ACTUATOR ASSEMBLY
a. Install the brake actuator with the 2 nuts to the brake actuator bracket.
Torque: 5.4 Nm (55 kgf-cm, 48 inch lbs.)
6. INSTALL BRAKE ACTUATOR WITH BRACKET
a. Install the brake actuator with bracket with the 3 bolts.
Torque: 19 Nm (194 kgf-cm, 14 ft. lbs.)
b. Using SST, connect the 6 brake tubes to the correct positions of brake actuator, as shown in the illustration.
SST 09023-00101
Torque: 15 Nm (155 kgf-cm, 11 ft. lbs.)
c. Connect the brake actuator connector.
7. INSTALL BATTERY
8. FILL RESERVOIR WITH BRAKE FLUID
9. BLEED MASTER CYLINDER
SST 09023-00101
10. BLEED BRAKE LINE
11. CHECK FLUID LEVEL IN RESERVOIR
12. CHECK FOR BRAKE FLUID LEAKAGE
13. CHECK BRAKE ACTUATOR WITH HAND-HELD TESTER