Front No. 1 Speaker Assy

Audio & Visual System:

FRONT NO.1 SPEAKER ASSEMBLY

REPLACEMENT
1. REMOVE FRONT DOOR LOWER FRAME BRACKET GARNISH LH
2. REMOVE POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY
3. REMOVE FRONT DOOR TRIM BOARD SUB-ASSEMBLY LH




4. REMOVE FRONT NO.1 SPEAKER ASSEMBLY
a. Disconnect the connector.
b. Using a drill of less than dia 4 mm (0.16 in.), drill out the 3 rivet heads and remove the front No.1 speaker assembly from the front door panel.
c. Gently rotate the drill around the rivet head to cut the flanges.

NOTE: Prizing the rivet out with the a drill may lead to damage the rivet hole or break the drill bit.

CAUTION: Take care as the cut rivet is hot.

d. Even if the flange is cut off, continue drilling and push out the remaining fragments with the drill.
e. Using a vacuum cleaner, remove the drilled rivet and dust from the inside of the front door panel.

5. INSTALL FRONT NO.1 SPEAKER ASSEMBLY




a. Using an air riveter or a hand riveter, install 3 new strike rivets to the front No.1 speaker assembly on the front door panel.

HINT: Install the new strike rivets in order as shown in the illustration.

NOTE:




- Do not pry a with riveter as it could be damaged, the rivet loosened on the mandrel could be bent.




- Do not tilt the riveter or disconnect the rivet from the materials because until the materials are securely tightened, misalignment may occur.




- Only install the rivet when there is no clearance between the materials to be secured.

b. Connect the connector.