FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Instrument Panel Assembly Lower

Instrument Panel/Meter Part 1:




Instrument Panel/Meter Part 2:




Instrument Panel/Meter Part 3:






INSTRUMENT PANEL ASSEMBLY LOWER

REPLACEMENT

1. TABLE OF BOLT, SCREW AND NUT






HINT: The bolts, screws and nuts necessary for installation and removal of the instrument panel, are illustrated and coded alphabetically.

2. DISCONNECT BATTERY NEGATIVE TERMINAL
3. REMOVE INSTRUMENT PANEL SUB-ASSEMBLY W/PASSENGER AIRBAG ASSEMBLY
4. REMOVE HORN BUTTON ASSEMBLY
5. REMOVE STEERING WHEEL ASSEMBLY
SST 09950-50013 (09951-05010, 09952-05010, 09953-05020, 09954-05021)

6. REMOVE STEERING COLUMN COVER
7. REMOVE HEADLAMP DIMMER SWITCH ASSEMBLY
8. REMOVE WINDSHIELD WIPER SWITCH ASSEMBLY




9. REMOVE FRONT DOOR SCUFF PLATE LH
a. Disengage the 7 claws, and remove the front door scuff plate LH.

10. REMOVE FRONT DOOR SCUFF PLATE RH




11. REMOVE COWL SIDE TRIM BOARD LH
a. Remove the cowl side trim clip.
b. Disengage the clip and remove the cowl side trim board LH.

12. REMOVE COWL SIDE TRIM BOARD RH
13. REMOVE HEATER CONTROL & ACCESSORY ASSEMBLY




14. REMOVE INSTRUMENT CLUSTER FINISH PANEL ASSEMBLY CENTER
a. Remove the 4 screws and the instrument cluster finish panel assembly center.
b. Disconnect the connectors.




15. REMOVE INSTRUMENT PANEL BOX
a. Remove the 2 screws and the instrument panel box.
b. Disconnect the connectors.




16. REMOVE INSTRUMENT COVER LOWER CENTER
a. Disengage the 5 claws, and remove the instrument cover lower center.




17. REMOVE INSTRUMENT PANEL FINISH PANEL LOWER CENTER
a. Using a clip remover, remove the 2 clips.
b. Disengage the 3 claws, and remove the instrument panel finish panel lower center.

18. REMOVE SHIFT LEVER KNOB SUB-ASSEMBLY (M/T TRANSAXLE)




19. REMOVE CONSOLE BOX ASSEMBLY REAR
a. Disengage the 4 claws, and remove the console box rear cover.
b. Remove the console box carpet.
c. Remove the screw .
d. Disengage the 2 clips, and remove the console box assembly rear.

20. REMOVE FUSE BOX OPENING COVER




21. REMOVE INSTRUMENT PANEL SUB-ASSEMBLY LOWER W/HEATER DUCT
a. Disconnect the hood lock control cable.
b. Using a clip remover, remove the 2 clips.
c. Remove the 2 bolts , the 2 nuts and the 2 screws .
d. Remove the 2 screws and the bolt, and separate the instrument panel junction block assembly.
e. Remove the instrument panel sub-assembly lower w/heater duct.







22. REMOVE HEATER TO REGISTER DUCT NO.2
a. Using nippers etc., cut off the ultrasonic welding portion as shown in the illustration to remove the heater to register duct No.2 from the instrument panel sub-assembly.




23. REMOVE GLOVE COMPARTMENT DOOR LOCK MOUNTING BRACKET
a. Remove the screw and the glove compartment door lock mounting bracket.

24. REMOVE INSTRUMENT PANEL ASSEMBLY LOWER
25. INSTALL HEATER TO REGISTER DUCT NO.2




a. When replacing the instrument panel sub-assembly lower with a new one, cut the boss off using nippers, etc. as shown in the illustration.

NOTE: when reusing the instrument panel sub-assembly lower, start from step (b).




b. Using a screw, install the heater to register duct No.2.

26. INSTALL INSTRUMENT PANEL SUB-ASSEMBLY W/PASSENGER AIRBAG ASSEMBLY
27. ADJUST SPIRAL CABLE SUB-ASSEMBLY
28. INSTALL STEERING WHEEL ASSEMBLY
29. INSTALL HORN BUTTON ASSEMBLY
30. INSPECT HORN BUTTON ASSEMBLY
31. INSPECT SRS WARNING LIGHT
Refer to Air Bag Systems; Testing and Inspection.