Fuel System - MIL ON/DTC's P0441/P0455/P0456

S-SB-0030-09

Rev1

June 2, 2009

MIL "ON" DTC P0455 & P0441 or P0456

Service Category
Engine/Hybrid System

Section
Engine Control

Market
USA





Applicability

TSB REVISION NOTICE

^ November 19, 2009 Rev1:

^ Applicability has been updated to include 2010 model year Scion tC vehicles.

^ Replacement of Fuel Filler Pipe is no longer required.

^ Parts Information has been updated.

Any previous printed versions of this service bulletin should be discarded.

Introduction

Some 2005 - 2010 model year Scion tC vehicles may exhibit a MIL "ON" condition with one or more of the following DTCs: P0455 & P0441 or P0456. Use the repair procedure below to address this condition.

Production Change Information





This TSB applies to vehicles produced BEFORE the Production Change Effective VIN shown.





Parts Information





Warranty Information

APPLICABLE WARRANTY

^ This repair is covered under the Toyota Federal Emission Warranty. This warranty is in effect for 36 months or 36,000 miles, whichever occurs first, from the vehicle's in-service date.

^ For California specification vehicles sold, registered, and operated in California, Connecticut (starting with '08 MY), Maine, Massachusetts, New Jersey (starting with '09 MY), Oregon (starting with '09 MY), Pennsylvania (starting with '08 MY), Rhode Island (starting with '08 MY), Vermont, and Washington (starting with '09 MY) this repair is covered under the California Emission Warranty. This warranty is in effect for 36 months or 50,000 miles, whichever occurs first, from the vehicle's in-service date.

^ Warranty application is limited to occurrence of the specified condition described in this bulletin.





Required Tools & Equipment

NOTE
Additional TIS Techstream units may be ordered by calling Approved Dealer Equipment (ADE).

Repair Procedure

1. Using TIS Techstream clear the stored DTCs.

2. Using TIS Techstream perform the Automatic EVAP System Check. System Select > Engine and ECT > Utility > EVAP System

If P0455 and P0441 or P0456 set go to step 3.

HINT

If DTC P0441 sets ALONE, this TSB does NOT apply - Refer to the Repair Manual for further diagnosis.

NOTE

If the Automatic EVAP System Check fails to run, perform the following:

^ Turn the ignition key OFF.

^ Turn TIS Techstream OFF.

^ Turn the ignition key ON and TIS Techstream ON and restart the Automatic EVAP System Check.

3. Inspect the fuel cap.

Does it tighten properly?

^ YES - Proceed to step 4.

^ NO - Replace the fuel cap then proceed to step 5.

4. Inspect the EVAP system for the leak source.

Refer to the Technical Information System (TIS) applicable model year Scion tC Repair Manual:

^ 2005 Scion tC:
Engine/Hybrid System - Engine Control - "SFI System (2AZ-FE): EVAP Inspection Procedure"

^ 2006 / 2007 / 2008 / 2009 / 2010 Scion tC:
Engine/Hybrid System - Engine Control - "2AZ-FE Engine Control System: SFI System: EVAP System"

Was the leak source isolated at the fuel cap to filler pipe sealing area?

^ YES - Replace the fuel cap then proceed to step 5.

^ NO - This TSB does NOT apply - Refer to the Repair Manual for further diagnosis.

5. Clear DTCs.

6. Perform the Automatic EVAP System Check and verify NO pending DTCs set.
System Select > Engine and ECT > Utility > EVAP System