Headliner: Service and Repair

REPLACEMENT

Roof Headlining Assy:

HINT:
- The installation procedures are the removal procedures in reverse order. However, only installation procedures requiring additional information are included.
- A bolt without a torque specification is shown in the standard bolt chart.

1. REMOVE TONNEAU COVER ASSY
2. REMOVE DECK BOARD SUB-ASSY
3. REMOVE BACK DOOR SCUFF PLATE

a. Using a clip remover, disengage the 4 clips and remove the scuff plate.

4. REMOVE BACK DOOR WEATHERSTRIP
5. REMOVE SPARE WHEEL COVER ASSY
6. REMOVE DECK FLOOR BOX LH
a. Using a clip remover, remove the 2 clips and box.

7. REMOVE DECK FLOOR BOX RH
a. Using a clip remover, remove the 2 clips and box.

8. REMOVE DECK FLOOR BOX REAR
9. REMOVE DECK BOARD SUB-ASSY
10. REMOVE DECK BOARD NO.1

a. Using a screwdriver, disengage the 2 claws and remove the bolt and rope hook.

HINT: Tape the screwdriver tip before use.

b. Using a clip remover, disengage the 4 clips and remove the deck board.

11. REMOVE REAR FLOOR BOARD NO.1

a. Using a clip remover, disengage the clip and remove the board.

12. REMOVE FRONT DOOR SCUFF PLATE OUTSIDE LH

a. Using a screwdriver, disengage the 4 clips and remove the scuff plate.

HINT: Tape the screwdriver tip before use.

13. REMOVE FRONT DOOR SCUFF PLATE OUTSIDE RH

HINT: Use the same procedures described for the LH side.

14. REMOVE FRONT DOOR SCUFF PLATE LH

a. Using a screwdriver, disengage the 10 claws and remove the scuff plate.

HINT: Tape the screwdriver tip before use.

15. REMOVE FRONT DOOR SCUFF PLATE RH

HINT: Use the same procedures described for the LH side.

16. REMOVE COWL SIDE TRIM SUB-ASSY LH

a. Remove the clip A.
b. Using a clip remover, disengage the 2 clips labeled B and remove the trim.

17. REMOVE COWL SIDE TRIM SUB-ASSY RH

HINT: Use the same procedures described for the LH side.

18. REMOVE REAR SEAT ASSY
19. REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP LH
20. REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP RH
21. REMOVE SIDE NO.1 TRIM ASSY LH

a. Remove the 2 floor anchor bolts (front and rear seat belt).
b. Using a clip remover, remove the clip A.
c. Using a screwdriver, disengage the claw labeled A and remove the hook of the trim by turning it to counterclockwise.

HINT: Tape the screwdriver tip before use.

d. Using a clip remover, disengage the 8 clips.
e. Disengage the 3 claws and remove the trim.

22. REMOVE SIDE NO.1 TRIM ASSY RH

HINT: Use the same procedures described for the LH side

23. REMOVE CENTER PILLAR GARNISH LH

a. Remove the 2 screws.
b. Using a clip remover, disengage the clip and remove the garnish.

c. w/ Curtain shield airbag: Remove the 2 screws.
d. Using a screwdriver, disengage the 2 claws and clip, and remove the garnish.

HINT: Tape the screwdriver tip before use.

24. REMOVE CENTER PILLAR GARNISH RH

HINT: Use the same procedures described for the LH side.

25. REMOVE ROOF SIDE GARNISH INNER LOWER LH

a. Using a clip remover, disengage the 5 clips and remove the garnish.

26. REMOVE ROOF SIDE GARNISH INNER LOWER RH

HINT: Use the same procedures described for the LH side

27. REMOVE DECK TRIM SIDE PANEL ASSY LH

a. Insert a 3 mm (0.12 in.) hexagon wrench into the hole A to disengage the claw, then remove the luggage hook form the side panel.
b. Remove the luggage hook, bolt and rope hook.
c. Using a clip remover, disengage the 4 clips.
d. Using a screwdriver, disengage the 4 claws and remove the side panel.

HINT: Tape the screwdriver tip before use.

28. REMOVE DECK TRIM SIDE PANEL ASSY RH

HINT: Use the same procedures described for the LH side.

29. REMOVE ROOF SIDE GARNISH ASSY INNER LH

a. Using a clip remover, disengage the 4 clips and remove the garnish.

b. w/ Curtain shield airbag:
1. Using a clip remover, disengage the 3 clips labeled A.
2. Using a screwdriver, firmly push the pin to disengage the clip B.

HINT:
- The clip B cannot be reused.
- Tape the screwdriver tip before use.

30. REMOVE ROOF SIDE GARNISH ASSY INNER RH

HINT: Use the same procedures described for the LH side

31. REMOVE FRONT PILLAR GARNISH LH

a. Using a clip remover, disengage the 2 clips and remove the garnish.

b. w/ Curtain shield airbag:
1. Using a clip remover, disengage the clip labeled A.
2. Using a screwdriver, firmly push the pin to disengage the clip B.

HINT:
- The clip B cannot be reused.
- Tape the screwdriver tip before use.

c. w/ Curtain shield airbag:
Protect the curtain shield airbag LH.

1. Thoroughly cover the airbag with cloth or nylon of 700 mm (27.56 in.) x 120 mm (4.72 in.) and fix the ends of the cover with adhesive tape, as shown in the illustration.

NOTE: Cover the curtain shield airbag with the protective cover as soon as the pillar garnish is removed.

32. REMOVE FRONT PILLAR GARNISH RH

HINT: Use the same procedures described for the LH side

33. REMOVE MAP LAMP ASSY

a. Using a clip remover, disengage the 3 clips and remove the lamp.
b. Disconnect the map lamp connector.

34. REMOVE ROOM LAMP ASSY NO.1

a. Using a screwdriver, disengage the 4 claws and remove the lens.

HINT: Tape the screwdriver tip before use.

b. Using a screwdriver, disengage the 2 claws labeled A and 2 claws labeled B, and remove the lamp.

HINT: Tape the screwdriver tip before use.

c. Disconnect the lamp connector.

35. REMOVE ROOM LAMP ASSY NO.2
a. Using a screwdriver, disengage the lamp from the deck trim side panel LH.

HINT: Tape the screwdriver tip before use.

36. REMOVE LH VISOR ASSY
a. Remove the 2 screws and visor.

37. REMOVE RH VISOR ASSY
a. Remove the 2 screws and visor.

38. REMOVE VISOR HOLDER LH

a. Remove the visor holder by turning it counterclockwise.

39. REMOVE VISOR HOLDER RH
a. Remove the visor holder by turning it counterclockwise.

40. REMOVE ASSIST GRIP COVER

a. Using a screwdriver, disengage the 4 claws and remove the 2 covers.

HINT: Tape the screwdriver tip before use.

41. REMOVE ASSIST GRIP SUB-ASSY

a. Using a screwdriver, disengage the 4 claws and remove the assist grip.

HINT: Tape the screwdriver tip before use.

42. REMOVE COAT HOOK

a. Using a screwdriver, disengage the claw and remove the bolt and coat hook.

HINT: Tape the screwdriver tip before use.

43. REMOVE ROOF HEADLINING ASSY

a. Using a clip remover, remove the 2 clips.
b. Disengage the 26 fasteners and remove the headlining.

44. REMOVE SIDE RAIL SPACER FRONT LH (w/o CURTAIN SHIELD AIRBAG)
45. REMOVE SIDE RAIL SPACER FRONT RH (w/o CURTAIN SHIELD AIRBAG)
46. REMOVE SIDE RAIL SPACER REAR LH (w/o CURTAIN SHIELD AIRBAG)
47. REMOVE SIDE RAIL SPACER REAR RH (w/o CURTAIN SHIELD AIRBAG)
48. INSTALL ROOF HEADLINING ASSY

a. Align the wire harness to the markings, and then attach the wire harness with tape.

HINT: Be careful that dirt and foreign matter do not contaminate the tapes adhesive.

b. Attach the roof wire harness with tape.

NOTE: Attach the roof wire harness securely.

c. Engage the 26 fasteners.
d. Install the headlining with the 2 clips.