Trunk / Liftgate: Service and Repair

Back Door:

OVERHAUL

HINT:
- The installation procedures are the removal procedures in reverse order. However, only installation procedures requiring additional information are included.
- A bolt without a torque specification is shown in the standard bolt chart.




1. REMOVE BACK DOOR GARNISH CENTER
a. Using a screwdriver, disengage the 8 claws and remove the garnish.

HINT: Tape the screwdriver tip before use.




2. REMOVE BACK DOOR SIDE GARNISH LH
a. Using a screwdriver, disengage the 6 claws and remove the garnish.

HINT: Tape the screwdriver tip before use.

3. REMOVE BACK DOOR SIDE GARNISH RH
a. Using a screwdriver, disengage the 6 claws and remove the garnish.

HINT: Tape the screwdriver tip before use.




4. REMOVE BACK DOOR TRIM BOARD ASSEMBLY
a. Remove the 2 screws indicated by the 2 black arrow marks in the illustration.
b. Using a clip remover, remove the 2 clips indicated by the 2 white arrow marks in the illustration.
c. Using a screwdriver, disengage the 9 clips and remove the trim.

HINT: Tape the screwdriver tip before use.

d. Remove the service hole cover No. 1.
e. Remove the service hole cover No. 2.

5. REMOVE CENTER STOP LAMP ASSEMBLY
6. REMOVE BACK DOOR GARNISH SUB-ASSEMBLY OUTSIDE
7. REMOVE LICENSE PLATE LAMP ASSEMBLY




8. REMOVE BACK DOOR STOPPER LOWER
a. Remove the bolt and stopper.




9. REMOVE BACK DOOR LOWER STOPPER CUSHION
a. Remove the 2 bolts and stopper cushion.

10. REMOVE BACK DOOR STAY ASSEMBLY LH
11. REMOVE BACK DOOR STAY ASSEMBLY RH




12. REMOVE BACK DOOR DAMPER STAY BRACKET UPPER LH
a. Remove the 2 bolts and bracket.

13. REMOVE BACK DOOR DAMPER STAY BRACKET UPPER RH
a. Remove the 2 bolts and bracket.




14. REMOVE BACK DOOR LOCK ASSEMBLY
a. Disconnect the connector and clamp.
b. Remove the 3 bolts and lock.




15. INSTALL BACK DOOR LOCK ASSEMBLY
a. Install the lock with the 3 bolts.
b. Connect the connector and clamp.

Torque: 8.0 N.m (82 kgf.cm, 70 in.lbf)




16. INSTALL BACK DOOR DAMPER STAY BRACKET UPPER RH
a. Install the bracket with the 2 bolts.

Torque: 7.5 N.m (77 kgf.cm, 66 in.lbf)

17. INSTALL BACK DOOR DAMPER STAY BRACKET UPPER RH
a. Install the bracket with the 2 bolts.

Torque: 7.5 N.m (77 kgf.cm, 66 in.lbf)




18. INSTALL BACK DOOR LOWER STOPPER CUSHION
a. Install the cushion with the 2 bolts.

Torque: 4.0 N.m (41 kgf.cm, 35 in.lbf)




19. INSTALL BACK DOOR STOPPER LOWER
a. Install the stopper with the bolt.

Torque: 19.5 N.m (199 kgf.cm, 14.5 ft.lbf)