FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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47. Timing Belt Rear Cover Installation




Timing Belt Rear Cover Installation

Special Tools

MK-6340 - Locking Tool

For equivalent regional tools, refer to Special Tools (Tools and Equipment).

1. Clean the 4 rear timing belt cover threads.
2. Apply red locking compound to the 4 NEW rear timing belt cover bolts.

Caution: Refer to Fastener Caution (Fastener Caution).

3. Install the rear timing belt cover and NEW bolts. Tighten the bolts to 6 Nm (53 lb in).
4. Clip in the wiring trough cover.

Note: Screw in the intake camshaft adjuster bolt, but do not tighten.

5. Install the intake camshaft adjuster.

Note: Screw in the exhaust camshaft adjuster bolt, but do not tighten.

6. Install the exhaust camshaft adjuster.

Note: Note the markings on the camshaft sprockets.

7. Insert the MK-6340 - tool.

Note: 2 mechanics are required.

8. Tighten the exhaust camshaft adjuster to 65 Nm +120 degrees + 15 degrees (48 lb ft + 120 degrees + 15 degrees).
Counterhold at camshaft hexagon.

Note: 2 mechanics are required.

9. Tighten the intake camshaft adjuster to 65 Nm + 120 degrees + 15 degrees (48 lb ft + 120 degrees + 15 degrees).
Counterhold at camshaft hexagon.
10. Replace the exhaust camshaft adjuster seal ring.
11. Install the exhaust camshaft adjuster bolt and tighten to 30 Nm (22 lb ft).
12. Replace the intake camshaft adjuster seal ring.
13. Install the intake camshaft adjuster bolt and tighten to 30 Nm (22 lb ft).
14. Remove the MK-6340 - tool.