Exhaust Manifold: Service and Repair

Exhaust Manifold Replacement (LNF)

Removal Procedure





1. Remove the turbocharger. Refer to Turbocharger Replacement (Service and Repair) .
2. Remove the exhaust manifold heat shield bolts.
3. Remove the heat shield.




4. Remove and discard the exhaust manifold nuts.
5. Remove the exhaust manifold.
6. Remove and discard the exhaust manifold gasket.



Installation Procedure





1. Install a NEW exhaust manifold gasket onto the studs.
2. Install the exhaust manifold.
3. Install the NEW exhaust manifold nuts.





Notice: Refer to Fastener Notice (Fastener Notice) .

4. Tighten the exhaust manifold nuts in the sequence shown.

Tighten the nuts to 14 N.m (10 lb ft).





5. Install the heat shield.
6. Install the exhaust manifold heat shield bolts.

Tighten the bolts to 25 N.m (18 lb ft).

7. Install the turbocharger. Refer to Turbocharger Replacement (Service and Repair) .