Charge Air Cooler Outlet Pipe Replacement

Charge Air Cooler Outlet Pipe Replacement

Removal Procedure




1. Disconnect the engine wiring harness electrical connector (2) from the intake air pressure and temperature sensor.




2. Reposition the charge air bypass valve solenoid vacuum hose clamp (3) at the charge air cooler outlet pipe.
3. Remove the vacuum hose from the charge air cooler outlet pipe.




4. Remove the charge air cooler outlet pipe bolt (1) at the rear bracket.




5. Remove the charge air cooler rear bracket nut (4) and bracket (1).




6. Loosen the charge air cooler hose clamp (2) at the charge air cooler outlet pipe.




7. Remove the charge air cooler outlet pipe bolt (3) at the front bracket.
8. Loosen the charge air cooler clamp (2) at the charge air cooler outlet pipe.
9. Remove the charge air cooler outlet pipe.

Installation Procedure




1. Install the charge air cooler outlet pipe to the charge air cooler and the charge air cooler hose.

Notice: Refer to Fastener Notice.

2. Install the charge air cooler outlet pipe bolt (3) at the front bracket.

Tighten the bolt to 9 N.m (80 lb in).




3. Install the charge air cooler rear bracket (1) and nut (4).

Tighten the nut to 9 N.m (80 lb in).




4. Install the charge air cooler outlet pipe bolt (1) at the rear bracket.

Tighten the bolt to 9 N.m (80 lb in).

5. Tighten the charge air cooler clamp (2) at the charge air cooler outlet pipe.

Tighten the clamp to 5 N.m (44 lb in).




6. Tighten the charge air cooler hose clamp (2) at the charge air cooler outlet pipe.

Tighten the clamp to 5 N.m (44 lb in).




7. Install the vacuum hose to the charge air cooler outlet pipe.
8. Position the charge air bypass valve solenoid vacuum hose clamp (3) at the charge air cooler outlet pipe.




9. Connect the engine wiring harness electrical connector (2) to the intake air pressure and temperature sensor.