Charge Air Cooler Inlet Pipe Replacement

Charge Air Cooler Inlet Pipe Replacement

Removal Procedure




1. Remove the charge air cooler inlet pipe bolt (3) at the rear bracket.




2. Remove the charge air cooler rear bracket nut (2) and bracket (1).




3. Remove the charge air cooler inlet pipe bolt (1) at the front bracket.
4. Loosen the charge air cooler clamp (2) at the charge air cooler inlet pipe.
5. Loosen the charge air cooler inlet pipe clamp (4) at the charge air cooler pipe.




6. Remove the charge air cooler inlet pipe.

Installation Procedure




1. Install the charge air cooler inlet pipe to the charge air cooler pipe and the charge air cooler.






Notice: Refer to Fastener Notice.

2. Install the charge air cooler rear bracket (1) and nut (2).

Tighten the nut to 9 N.m (80 lb in).




3. Install the charge air cooler inlet pipe bolt (3) at the rear bracket.

Tighten the bolt to 9 N.m (80 lb in).

4. Install the charge air cooler inlet pipe bolt (1) at the front bracket.

Tighten the bolt to 9 N.m (80 lb in).

5. Tighten the charge air cooler clamp (2) at the charge air cooler pipe.
6. Tighten the charge air cooler inlet pipe clamp (4) at the charge air cooler pipe.

Tighten the clamps to 5 N.m (44 lb in).