Turbocharger Coolant Feed Pipe Replacement

Turbocharger Coolant Feed Pipe Replacement (LNF)

Removal Procedure




1. Remove the intake manifold cover.
2. Drain the cooling system.
3. Reposition the radiator surge tank hose clamp (1) at the turbocharger coolant feed pipe fitting.
4. Remove the radiator surge tank hose from the turbocharger coolant feed pipe fitting and reposition out of the way.




5. Remove the charge air bypass valve solenoid tube from the turbocharger coolant feed pipe clips (4).




6. Remove the turbocharger coolant feed pipe bolt (1) at the turbocharger.
7. Remove the turbocharger coolant feed pipe fitting (2) from the cylinder head.
8. Remove the turbocharger coolant feed pipe bracket bolt (3) from the cylinder head.
9. Remove the turbocharger coolant feed pipe clips from the camshaft cover and remove the turbocharger coolant feed pipe from the vehicle.
10. Remove the gaskets from both banjo fittings on the turbocharger coolant feed pipe.

Installation Procedure




1. Install NEW gaskets to both banjo fittings on the turbocharger coolant feed pipe.
2. Position the turbocharger coolant feed pipe to the engine and install the clips to the camshaft cover.

Notice: Refer to Fastener Notice.

3. Install the turbocharger coolant feed pipe fitting (2) to the cylinder head.

Tighten the fitting to 35 N.m (26 lb ft).

4. Install the turbocharger coolant feed pipe bolt (1) at the turbocharger.

Tighten the bolt to 35 N.m (26 lb ft).

5. Install the coolant feed pipe bracket bolt (3) to the cylinder head.

Tighten the bolt to 10 N.m (89 lb in).




6. Install the charge air bypass valve solenoid tube to the turbocharger coolant feed pipe clips (4).




7. Position and install the radiator surge tank hose to the turbocharger coolant feed pipe fitting.
8. Position the radiator surge tank hose clamp (1) at the turbocharger coolant feed pipe fitting.
9. Fill the cooling system.
10. Install the intake manifold cover.