Output Shaft Disassemble

Output Shaft Disassemble

Tools Required
^ J36513 Gear and Bearing Separator Plate
^ J44378 Press Adapter (all shafts)





1. Important: The 4th driven gear is a very tight press.

Press off the 4th driven gear using the J36513 (2) and the J44378 (1).





2. Important: The 3rd driven gear is a very tight press.

Remove the 3rd driven gear using the J36513 (2) and the J44378 (1).





3. Remove the 5th gear (1) and the two caged needle bearings (2).





4. Important: Do not contact the thrust washer under the reverse gear.

Remove the bearing collar using the J36513 (2), under the reverse gear, the J44378 (1), and a hydraulic press.





5. Remove the following components as an assembly:
1. The bearing collar (1)
2. The 5th gear blocking ring (2)
3. The 5th/Reverse synchronizer assembly (3)
4. The reverse blocking ring (4)
5. The reverse gear (5)
6. The caged needle bearing (6)





6. Important: Ensure that the J36513 is not making contact with the pinion gear before pressing off the collar and thrust washer.

Remove the collar and the thrust washer using the J44378 (1), the J36513 (2), and a hydraulic press.