Surge Tank Hose/Pipe Replacement - Outlet

Radiator Surge Tank Outlet Hose/Pipe Replacement

Tools Required
- SA9111E Hose Clamp Pliers

Removal Procedure

1. Drain the cooling system. Refer to Cooling System Draining and Filling Service and Repair.
2. Lower the vehicle.
3. Remove the underhood electrical center. Refer to Underhood Electrical Center or Junction Block Bracket Replacement Service and Repair.






4. Reposition the surge tank outlet hose clamp at the engine using SA9111E.
5. Remove the surge tank outlet hose from the engine.






6. Reposition the surge tank inlet hose clamp.
7. Remove the surge tank inlet hose from the surge tank.






8. Remove surge tank bolt.
9. Lift surge tank and reposition the surge tank outlet hose clamp usingSA9111E.
10. Remove surge tank outlet hose.

Installation Procedure






1. Route the surge tank outlet hose and install the surge tank outlet hose to the engine.
2. Reposition the hose clamp at the engine to secure the hose using SA9111E.






3. With the surge tank raised, install the surge tank outlet hose.
4. Reposition the hose clamp to secure the hose using SA9111E.

Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

5. Install the surge tank bolt.

Tighten
Tighten the surge tank bolt to 8 Nm (70 lb in).

6. Install the underhood electrical center. Refer to Underhood Electrical Center or Junction Block Bracket Replacement Service and Repair.






7. Install the surge tank inlet hose to the surge tank.
8. Reposition the hose clamp to secure the hose.
9. Fill the cooling system. Refer to Cooling System Draining and Filling Service and Repair.