51 - 76

TRANSAXLE INSTALLATION cont.





51. Install back-up lamp switch electrical connector.
52. Install wire harness onto transaxle.





53. Install control shaft lever assembly onto pivot pin brackets.
54. Install retaining clips to hold control shaft lever assembly to transaxle and frame assembly brackets.
55. Install pin to retain control shaft lever to shift control shaft of transaxle.





56. Rotate transaxle shift control shaft clockwise (toward passenger side of vehicle) and install Shift Linkage Lock Pin 87-92-335 into hole in top of transaxle.





57. Pull up control lever assembly boot to disengage from console.





58. Move shift lever to 5th/Reverse Gate and use a 3/8 inch punch to hold in place.





59. Tighten pinch bolt securing control assembly rod to control shaft lever assembly.
Torque:
Control Asm Rod-to-Control Lever Asm Pinch Bolt: 12 Nm (9 ft. lbs.) + 180°

IMPORTANT: Spring loaded locking pin cannot be reused. Install a shift lever hole plug.





60. Remove 87-92-335 from transaxle and install shift lever hole plug.





61. Install clutch hydraulic fitting onto transaxle.
62. Bleed the clutch hydraulic system.





63. Install the hose clip to the two power steering lines.
64. Pull the A.I.R. tube back to the original position.

IMPORTANT: The clamp must be installed with the locking portion facing down.





65. Insert the tube into hose and install clamp.

NOTICE: There is a stand-off clip between the A.I.R. tube and the wiring harness at the front of the transaxle. This must be in place to eliminate the possibility of chafing between the tube and the harness.





66. Ensure the stand-off clip between the A.I.R. tube and the wiring harness is installed correctly.





67. Install battery tray fasteners and battery tray.
Torque:
Battery Tray Fasteners: 15 Nm (11 ft. lbs.)





68. Install Under Hood Fuse Block (UHFB) case to battery tray and install bolt.
Torque:
Under Hood Fuse Block Case Bolt: 9 Nm (80 inch lbs.)
69. Install wire harnesses to UHFB case. The wire harness grommets have retaining tabs that lock into the case (3) when the harnesses are fully installed.
70. Snap fuse block onto fuse block case hinges (1) .





71. Install the following connectors to the UHFB:
1) Engine 68 way
2) Forward Lamp 68 way
3) I/P 68 way
4) Forward Lamp 2 way
5) I/P 2 way (Black)
6) I/P 2 way (Green)
7) I/P 2 way (Brown)





72. Secure UHFB to fuse block case by rotating down and snapping into place.
73. Install UHFB cover.
74. Install coolant hose into place on fuse block.
75. Install battery feed to under hood fuse block.
Torque:
Battery Feed Cable to Under Hood Fuse Block: 16 Nm (12 inch lbs.)





76. Install battery.
76.1 Install battery onto battery tray.
76.2 Install battery hold down bracket.
Torque:
Battery Hold Down Bracket Fasteners: 20 Nm (15 ft. lbs.)
76.3 Install fan control module by sliding down onto battery hold bracket.

CAUTION: THE POSITIVE BATTERY TERMINAL MUST BE CONNECTED FIRST TO PREVENT ARCING.

76.4 Install battery cables (positive first, negative second).
Torque:
Battery Cable Terminals: 17 Nm (13 ft. lbs.)