Overhaul Procedure Steps

ENGINE OVERHAUL
In order to overhaul, follow the sequence below.

1. Engine Flywheel Removal
2. Intake Plenum Removal
3. Intake Manifold Removal
4. Intake Manifold Flange Removal
5. Water Inlet Removal
6. Water Crossover Removal
7. Exhaust Manifold Removal - Left Side
8. Exhaust Manifold Removal - Right Side
9. Crankcase Vent Housing Removal
10. Drive Belt Removal
11. Drive Belt Tensioner Removal
12. Crankshaft Balancer Removal
13. Timing Belt Cover Removal
14. Timing Belt Removal
15. Camshaft Cover Removal - Left Side
16. Camshaft Cover Removal - Right Side
17. Camshaft Drive Sprocket Removal
18. Timing Belt Tensioner Pulley Removal
19. Timing Belt Idler Pulley Removal
20. Water Pump Removal
21. Engine Rear Cover Removal
22. Engine Coolant Thermostat Removal
23. Engine Oil Cooler Removal
24. Lower Oil Pan Removal
25. Upper Oil Pan Removal
26. Oil Pump Removal
27. Camshaft Removal - Left Side
28. Camshaft Removal - Right Side
29. Oil Level Indicator and Tube Removal
30. Cylinder Head Removal - Left Side
31. Cylinder Head Removal - Right Side
32. Crankshaft Rear Oil Seal Removal
33. Crankshaft and Bearing Removal
34. Piston, Connecting Rod, and Bearing Removal
35. Engine Block Cleaning and Inspection
36. Cylinder Boring and Honing
37. Crankshaft and Bearing Cleaning and Inspection
38. Engine Flywheel Cleaning and Inspection
39. Piston and Connecting Rod Disassemble
40. Piston, Connecting Rod, and Bearing Cleaning and Inspection
41. Piston and Connecting Rod Assemble
42. Camshaft and Bearings Cleaning and Inspection
43. Cylinder Head Disassemble
44. Cylinder Head Cleaning and Inspection
45. Valve Guide Reaming, and Valve and Seat Grinding
46. Cylinder Head Assemble
47. Engine Rear Cover Cleaning and Inspection
48. Valve Rocker Arm Cover Cleaning and Inspection
49. Oil Pan Cleaning and Inspection
50. Water Pump Cleaning and Inspection
51. Engine Oil Cooler Cleaning and Inspection
52. Thread Repair
53. Service Prior to Assembly
54. Engine Prelubing
55. Crankshaft and Bearing Installation
56. Piston, Connecting Rod, and Bearing Installation
57. Crankshaft Rear Oil Seal Installation
58. Cylinder Head Installation - Left Side
59. Cylinder Head Installation - Right Side
60. Oil Level Indicator and Tube Installation
61. Camshaft Installation - Left Side
62. Camshaft Installation - Right Side
63. Oil Pump Installation
64. Upper Oil Pan Installation
65. Lower Oil Pan Installation
66. Engine Oil Cooler Installation
67. Engine Coolant Thermostat Installation
68. Engine Rear Cover Installation
69. Water Pump Installation
70. Timing Belt Idler Pulley Installation
71. Timing Belt Tensioner Pulley Installation
72. Camshaft Drive Sprocket Installation
73. Timing Belt Installation
74. Timing Belt Cover Installation
75. Camshaft Cover Installation - Left Side
76. Camshaft Cover Installation - Right Side
77. Crankshaft Balancer Installation
78. Drive Belt Tensioner Installation
79. Drive Belt Installation
80. Crankcase Vent Housing Installation
81. Exhaust Manifold Installation - Left Side
82. Exhaust Manifold Installation - Right Side
83. Water Crossover Installation
84. Water Inlet Installation
85. Intake Manifold Flange Installation
86. Intake Manifold Installation
87. Intake Plenum Installation
88. Engine Flywheel Installation