Water Pump Replacement

^ Tools Required
- SA9150E Engine Support Fixture
- J-43405 Engine Support Fixture Adapter

REMOVAL

CAUTION: DO NOT REMOVE CAP OR OPEN COOLING SYSTEM DRAINS FROM A HOT SYSTEM. ALLOW SYSTEM TO COOL FIRST.

1. Disconnect negative battery cable.





2. Remove air cleaner inlet duct from throttle body.

CAUTION: BE SURE THE VEHICLE IS SECURELY SUPPORTED. TO HELP AVOID PERSONAL INJURY WHEN A VEHICLE IS ON A HOIST, PROVIDE ADDITIONAL SUPPORT FOR THE VEHICLE ON THE OPPOSITE END FROM WHICH COMPONENTS ARE BEING REMOVED.





3. Raise and support vehicle.
4. Remove right front wheel.
5. Remove splash shield bolts.
6. Remove splash shield.
7. Lower vehicle.





8. Loosen water pump pulley and power steering pump pulley attachment bolts. The accessory drive belt tension provides resistance to enable loosening of water pump pulley bolts. Do not remove bolts at this time.
9. Install SA9150E and J-43405 engine support fixture and adapter and support engine weight.

IMPORTANT: Removal of accessory drive belt requires removal of right front engine mount.





10. Remove accessory drive belt.

IMPORTANT: Use caution with releasing retaining tabs to reduce risk of breakage when removing wiring harness cover.





11. Release plastic retaining tabs on wiring harness channel on front cover and remove cover.
12. Note wiring harness routing.
13. Remove wiring harness from channel.
14. Remove water pump pulley bolt.
15. Remove water pump pulley.
16. Remove power steering pump pulley bolts.
17. Remove power steering pump pulley.
18. Remove accessory drive belt tensioner bolts.
19. Remove accessory drive belt tensioner.





20. Remove front timing belt cover bolts.
21. Remove front timing belt cover.
22. Inspect sealing strip on outer edge of front timing belt cover for cracks and/or tears.





23. Remove water pump and sealing O-ring.

INSTALLATION





1. Install new water pump sealing O-ring.
2. Install water pump.
^ Torque: 25 Nm (18 lb ft)





3. Install front timing belt cover.
4. Install front timing belt cover bolts.
^ Torque: 8 Nm (71 lb in)





5. Install accessory drive belt tensioner.
6. Install accessory drive belt tensioner bolts.
^ Torque: 40 Nm (30 lb ft)
7. Install power steering pump pulley water pump pulley.
8. Install power steering pump pulley water pump pulley bolts.
9. Snug power steering pump pulley and water pump pulley bolts, the bolts will be torqued when accessory drive belt is installed.
10. Route wiring harness into wiring harness channel.
11. Install wiring harness channel.
12. Install wiring harness channel extension to right lower side of wiring harness channel.





13. Install accessory drive belt.
14. Tighten water pump pulley and power steering pump pulley bolts.
^ Torque:
Water Pump Pulley Bolts: 8 Nm (71 lb in)
Power Steering Pump Pulley Bolts: 20 Nm (15 lb ft)





15. Remove SA9l05E engine support fixture.





16. Raise and support vehicle.
17. Install splash shield.
18. Install splash shield bolts. Tighten splash shield bolts until seated. Do not strip bolts.
^ Torque: 5 Nm (44 lb in)
19. Install right front wheel.





20. Lower vehicle.
21. Install air cleaner assembly.
22. Reconnect negative battery cable.