Puller Fan

REMOVAL





1. Disconnect negative battery cable.
2. Disconnect positive battery cable.

NOTICE: It is not necessary to disconnect fan control module wiring from module.

3. Remove fan control module by sliding up and off bracket. Lay module and wiring out of the way.
4. Remove battery insulating cover.
5. Remove battery hold down fan control module bracket.

CAUTION: DO NOT TIP BATTERY OVER 45 DEGREE ANGLE OR ACID COULD SPILL.

6. Remove battery.





7. Drain coolant. (Refer to "Draining Coolant".)
8. Remove power steering fluid reservoir to fan shroud bolts and position reservoir rearward in car.





9. Disconnect both cooling fan electrical connectors.
10. Remove electrical connectors from connector retainer by sliding connector as shown.
11. Remove pusher fan electrical harness from fan shroud retainer tabs.





12. Disconnect the auxiliary water pump electrical connector and remove harness from clip.





13. Remove upper transmission cooler line from radiator end tank and unsnap from end tank retainer.
14. Cap or tape off transmission oil cooler line to prevent oil loss or contamination.





15. Remove auxiliary water pump outlet hose to radiator end tank clamp and remove hose.





16. Remove upper radiator hose to radiator clamp and remove hose from radiator end tank.

CAUTION: MAKE SURE VEHICLE IS PROPERLY SUPPORTED AND SQUARELY POSITIONED TO HELP AVOID PERSONAL INJURY WHEN A VEHICLE IS ON A HOIST, PROVIDE ADDITIONAL SUPPORT FOR THE VEHICLE ON THE OPPOSITE END FROM WHICH COMPONENTS ARE BEING REMOVED.

17. Raise vehicle.





18. Remove auxiliary water pump inlet hose to radiator end tank clamp and remove hose.
19. Lower vehicle.





20. Remove fan shroud to radiator bolts and remove.

INSTALLATION





1. Install fan and shroud assembly onto radiator lower tabs.

NOTICE: Verify that the pusher fan electrical harness is not between the fan shroud and the radiator.





2. Install fan shroud to radiator bolts.
^ Torque: 4 Nm (35 inch lbs.)

CAUTION: MAKE SURE VEHICLE IS PROPERLY SUPPORTED AND SQUARELY POSITIONED TO HELP AVOID PERSONAL INJURY WHEN A VEHICLE IS ON A HOIST, PROVIDE ADDITIONAL SUPPORT FOR THE VEHICLE ON THE OPPOSITE END FROM WHICH COMPONENTS ARE BEING REMOVED.

3. Raise vehicle.





4. Install auxiliary water pump inlet hose to radiator end tank and install clamp so that tangs face outward.
5. Lower vehicle.

IMPORTANT: Pusher fan wiring harness should be routed under auxiliary water pump outlet hose.





6. Route auxiliary water pump outlet hose under fan shroud tab then install to radiator end tank and install clamp at 12 o'clock position.





7. Install upper transaxle oil cooler line into radiator end tank retainer.
8. Remove cap and install upper transaxle oil cooler line to radiator end tank.
^ Torque: 25 Nm (18 ft. lbs.)





9. Connect auxiliary water pump electrical connector and install harness into clip.





10. Route pusher fan electrical harness around outside of radiator end tank to upper fan shroud.
11. Install fan electrical connectors into connector retainers as shown.
12. Connect both fan electrical connectors.
13. Install pusher fan harness under routing tabs on fan shroud.





14. Install upper radiator hose to radiator end tank and position clamp at 12 o'clock position.





15. Install power steering fluid reservoir to fan shroud bolts.
^ Torque: 5 Nm (44 inch lbs.)





16. Verify battery tray is clean.
17. Install battery.
18. Install battery hold down/fan control module bracket.
^ Torque: 20 Nm (15 inch lbs.)

NOTICE: Battery life is reduced if battery insulating cover is not used.

19. Install battery insulating cover.
20. Install fan control module by sliding down onto bracket.
21. Connect positive battery cable.
^ Torque: 17 Nm (13 ft. lbs.)
22. Connect negative battery cable.
^ Torque: 17 Nm (13 ft. lbs.)
23. Fill cooling system. (Refer to "Coolant Replacement".)
24. Use fresh water to rinse away any coolant that was spilled during service.