P0440

Diagnostic Chart:

EVAP SYSTEM
The evaporative emission system is tested with on-board diagnostics by applying pressure (vacuum) to the system and monitoring pressure decay. The PCM monitors the vacuum level at the fuel tank pressure sensor. At the appropriate time, the vent solenoid is commanded closed (normally open valve) and the canister purge solenoid is commanded to a fixed duty cycle, allowing the engine to draw a vacuum on the entire evaporative emission system. After a calibrated vacuum level is achieved, the canister purge solenoid is turned off, sealing the system. If a sufficient vacuum pressure level cannot be achieved, a large leak fault is detected. Following is a list of possible conditions that result in large leak detection:

^ Missing, improperly installed (loose) or faulty fuel cap.
^ Faulty fuel tank pressure sensor, canister purge solenoid or canister vent solenoid.
^ Disconnected or damaged EVAP vent hose.
^ Disconnected, damaged, pinched or blocked fuel tank vapor lines.
^ Damaged or leaking EVAP canister.
^ Leaking fuel sender assembly or O-ring.
^ Leaking fuel tank or filler neck.

DTC PARAMETERS
^ Baro is greater than 80.8 kPa.
^ IAT is between 5°C (41°F) and 32°C (90°F)at engine start up.
^ IAT and ECT are within 10 degrees of each other at start up.
^ Fuel tank level is between 15% and 85%.
^ Engine run time is greater than 2 seconds.
^ DTCs P0105, P0107, P0108, P0112, P0113, P0117, P0118, P0125, P0452, P0453 and P0500 are not set.
^ Abort time = 600 seconds and 240 seconds to finish once started.
^ Vacuum threshold of 8 inches of H20 was not achieved.

DIAGNOSTIC AIDS
^ Review and record Malf History record
^ Using a Scan tool, prompt Special Test functions to run a service bay diagnostic test. This verifies the large leak is present. If the diagnostic passes, it may be necessary to review the importance of a tight, secure fuel cap with the owner.
^ A warm test is performed by the diagnostic if the cold test fails. The warm test can only Pass the diagnostic. The purpose of this additional test is to allow the fuel cap to be reinstalled if left off, allowing the MIL to be extinguished.
^ Use the EVAP Pressure/Purge Diagnostic Cart and the Ultrasound Leak Detector to locate leak.

NOTICE: Very large leaks, such as a loose or faulty fuel cap or a disconnected hose, are difficult to detect using the ultrasonic leak detector. Before using the leak detector; perform a thorough visual inspection of the fuel cap and all hoses.