B284

Gearbox assembly B284 Continued

Important:
Press up the pin carefully.
The groove in the pin must be visible in the screw hole in the spindle housing.
If the rubber gaiter is pressed down, it will not seal properly to the swivel pin.

27. Fit the anti-roll bar to the subframe.





28. Lift in place the subframe. Steer the guide pins in the fixture to the holes in the body.
29. Fit the subframe bolts and rear brackets. Lift the subframe against the body so that the bushes do not rotate when the bolts are tightened.

Tightening torque, subframe: 75 Nm + 135° (55 ft. lbs. + 135°)

Tightening torque, rear bracket bolts: 90 Nm + 45° (60 ft. lbs. + 45°)

30. Remove the trolley lift.
31. Fit the power steering pipe to the plastic clip on the subframe and the coolant hose to the clip on the subframe.





32. Fit the steering gear with bolts, washers and nuts.

Tightening torque 50 Nm + 60° (37 ft. lbs. + 60°)





33. Fit the engine torque rod to the subframe.

Tightening torque, front nut 60 Nm + 90° (44 ft. lbs. + 90°)

Tightening torque, rear bolt 80 Nm (59 ft. lbs.)





34. Fit the suspension arms to the steering swing member. Use new nuts.

Tightening torque 50 Nm (38 ft. lbs.)

Important: Ensure that the steering knuckle stub is visible on the top of the steering knuckle housing before the bolt is fitted.





35. Fit the connector and cable clip to the headlamp angle sensor. (Option)
36. Remove the straps.
37. Set up 83 96 145 Centering tool, subframe - engine and 83 96 152 Centering tool, power train with 32 025 059 Support, without the long supports. Check that the engine is correct in relation to the subframe. Remove the centering tool.
38. Fit the rear catalytic converter. Lubricate the threads with 90 513 210 Universal paste.

Tightening torque, exhaust flanges 30 Nm (22 ft. lbs.)

Tightening torque, exhaust clamp 40 Nm (30 ft. lbs.)





39. Fit the front wing liner section on both sides of the car.
40. Fit the spoiler shield. CV: Fit Chassis reinforcement, front subframe, CV.
41. Fit the wheels. See Wheels.
42. Lower the car to the floor.
43. Fit the upper bumper shell mountings.





44. Fill with 2.2 liters of gearbox oil, see List of lubricants and sealants.
45. Fit the filler plug.

Tightening torque 45 Nm (33 ft. lbs.) 57.

46. Fit the lower heat shield from the catalytic converter.





47. Fit the upper heat shield over the catalytic converter.





48. Fit the expansion tank.





49. Attach the turbo delivery hose to the turbocharger.





50. Fit the battery tray.





51. Fit the cable duct, bonnet switch electrical connection and the electrical center to the battery tray.
52. Fit the battery.
53. Fit and connect the battery cables.
54. Fit the battery cover.
55. Fit the hose to the mass air flow sensor and the air filter cover.





56. Fit the vacuum hoses.
57. Fit the hose to the secondary air pump.
58. Fit the mass air flow sensor connector.
59. Fit the upper engine cover.
60. Perform Adjusting gear cables
61. Carry out Measures after disconnecting the battery.
62. Remove the wing covers.
63. Test drive the car. Check the position of the steering wheel when driving straight ahead on a level road. Adjust if needed.