B207

Gearbox assembly B207 Continued

27. Fit the torque rods to the subframe:

Tightening torque, rear 80 Nm (59 ft. lbs.)

Tightening torque, front: 60 Nm + 90° (44 ft. lbs. + 90°)





28. Set up 83 96 145 Centring tool kit, subframe - engine and check that the engine is located correctly in relation to the subframe. Remove the centring tool.





29. Fit the radiator brackets to the subframe. Remove the straps.





Tightening torque 47 Nm (35 ft. lbs.)

30. Fit the clamps holding the power steering pipe to the subframe.





31. Fit the steering gear to the subframe.





Tightening torque 50 Nm + 60° (37 ft. lbs. + 60°)

32. Fit the exhaust system assembly.

Tightening torque: 25 Nm (18 ft. lbs.)

33. Fit the front wing liner section.





34. Fit the connector and the headlamp washer hose. Fit the front spoiler shield. CV:Fit Chassis reinforcement, front subframe, CV.
35. Fit the front wheels.
36. Lower the car and fit the bumper shell upper mountings.





37. Check that the upper radiator guides engage their brackets.
38. Fit the quick-release coupling to the clutch slave cylinder. Remove the hose pinch-off pliers. Make sure the connection is secured in the correct position.





39. Bleed the clutch. See Bleeding the clutch hydraulic system in the car.
40. Attach the gear cables to the gearbox.





41. Check the gear positions and adjust if necessary as described under Adjusting gear cables, 6-speed.
42. Fit the reversing light switch connection and the ground cable to the engine mounting.





Tightening torque IS Nm (13 ft. lbs.)

43. Fit the battery tray and the bonnet switch connector.
44. Fit the cooling pipe and the battery.
45. Fit the battery cover.





46. Fit the upper engine cover.
47. Remove the wing covers.
48. Carry out Measures after disconnecting the battery.
49. Test drive the car. Check the position of the steering wheel when driving straight ahead on a level road. Adjust if needed.