FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

6-Speed, AF 40

Valve housing

To remove
1. Remove the Valve housing cover.
2. Detach the wiring harness for the solenoid valves. (The illustration shows how to use a screwdriver for detaching the different connectors.)








^ Detach 8 connectors from the solenoid valves (A).





^ Unplug the 2 connectors from the engine speed sensors. (B)





^ Remove the wiring harness from the 2 retaining clips. (C)
3. Unplug the engine speed sensors' connectors.
^ Detach the connectors from the two mountings. (D)
4. Remove the temperature sensor.
^ Remove the screw. (A)





^ Lift away the attaching plate. (B)
^ Remove the temperature sensor (C)
5. Move the wiring harness for the solenoid valves and the wiring harness for the engine speed sensors aside.
6. Remove the cover (A).





^ Remove the cover. (B)
^ Remove the gasket. (C)
7. Remove the valve housing.





^ Undo the screws in the specified order.
^ Remove the screws.
8. Lower the car to the floor.
9. Unhook the clutch rod. (A)





10. Carefully lift the valve housing upwards.

Important: The ducts are filled with oil.

To fit
1. Clean the sealing surfaces
2. Clean the threads. (arrows)





3. Fit the valve housing.
^ Hook in the clutch rod. (A)





^ Fit 6 screws.
4. Raise the car.
5. Fit the cover.
^ Fit a new gasket. (C)





^ Fit the cover. (A)
^ Fit two screws. (B)
6. Finish fitting the valve housing.

^ Tighten the 8 screws (arrows) in the specified order.

Tightening torque 10 Nm (7 ft. lbs.)





7. Fit the temperature sensor. (C)





^ Moisten the temperature sensor O-ring with gearbox oil.

^ Fit the attaching plate. (B)

^ Tighten the screw. (A)

Tightening torque 10 Nm (7 ft. lbs.)

8. Plug in the engine speed sensors' connectors.





^ Attach the connectors to the two mountings (D).

9. Plug in the connector for the solenoid valves.

^ Secure the wiring harness in the 2 retaining clips (C).

^ Plug in the 2 connectors for the engine speed sensors (B).

^ Plug in the 8 connectors for the solenoid valves (A)





10. Fit the Valve housing cover
11. Upon valve housing replacement: Carry out Adaptation, resetting.