Procedure
ProcedureReplace the selector unit fitted to the gearbox according to the following method.
To remove
1. Remove the battery
2. Remove the battery cover according to WIS - Electrical system - Charging system - Adjustment, replace - Battery cover, lower part.
3. B284: Remove the catalytic converter's heat shields:
- Fold up the expansion tank
- Remove the heat shields (A).
4. Z19: Loosen the engine harness' cable tie (A).
5. Remove the connector from the reversing light switch (A)
6. Remove the gearbox's bleed hose (B).
7. Remove the gear cables
- Remove the gear cables from the shift arms (C).
- Press the locking sleeves backward and remove the cable casings from the bracket (D).
8. Blow clean around the selector unit.
9. Remove the selector unit:
- The selector unit must be in neutral position to enable removal.
- Remove the bolts and lift up the selector unit (A).
To fit
1. Fit the selector unit on the gear box (A).
NOTE: The selector unit must be in neutral position to enable fitting.
Tightening torque: 25 Nm (18 lbf ft)
2. Connect the gear cables:
- Press the locking sleeves backward and fit the cable casings in the bracket (D).
- Fit the gear cables from the shift arms (C).
3. Fit the bleed hose (B).
4. Fit the reversing light switch connector (A).
5. Z19: Fit the engine harness' cable tie (A).
6. B284: Fit the catalytic converter's heat shields:
- Fit the heat shields (A).
- Fit the expansion tank
7. Adjust the gear positions according to WIS - Transmission - Manual gear box- 6- speed- Adjustment, replace - Adjusting gear cables
8. Fit the battery cover according to WIS - Electrical system - Charging system - Adjustment, replace - Battery cover, lower part.
9. Fit the battery
10. Carry out "Procedures after disconnecting the battery" according to WIS - Electrical system - Start system - Adjustment, replace - Procedures after disconnecting the battery.