FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Procedure

Procedure

Replace the selector unit fitted to the gearbox according to the following method.

To remove

1. Remove the battery

2. Remove the battery cover according to WIS - Electrical system - Charging system - Adjustment, replace - Battery cover, lower part.

3. B284: Remove the catalytic converter's heat shields:

- Fold up the expansion tank

- Remove the heat shields (A).





4. Z19: Loosen the engine harness' cable tie (A).





5. Remove the connector from the reversing light switch (A)





6. Remove the gearbox's bleed hose (B).

7. Remove the gear cables

- Remove the gear cables from the shift arms (C).

- Press the locking sleeves backward and remove the cable casings from the bracket (D).

8. Blow clean around the selector unit.

9. Remove the selector unit:

- The selector unit must be in neutral position to enable removal.

- Remove the bolts and lift up the selector unit (A).





To fit

1. Fit the selector unit on the gear box (A).

NOTE: The selector unit must be in neutral position to enable fitting.

Tightening torque: 25 Nm (18 lbf ft)





2. Connect the gear cables:

- Press the locking sleeves backward and fit the cable casings in the bracket (D).

- Fit the gear cables from the shift arms (C).





3. Fit the bleed hose (B).

4. Fit the reversing light switch connector (A).

5. Z19: Fit the engine harness' cable tie (A).





6. B284: Fit the catalytic converter's heat shields:

- Fit the heat shields (A).

- Fit the expansion tank





7. Adjust the gear positions according to WIS - Transmission - Manual gear box- 6- speed- Adjustment, replace - Adjusting gear cables

8. Fit the battery cover according to WIS - Electrical system - Charging system - Adjustment, replace - Battery cover, lower part.
9. Fit the battery

10. Carry out "Procedures after disconnecting the battery" according to WIS - Electrical system - Start system - Adjustment, replace - Procedures after disconnecting the battery.