Exhaust Manifold: Service and Repair

Exhaust manifold
To remove
1. Remove the Turbocharger.
2. Remove the heat shield.





3. Remove the exhaust manifold and the stay.





To fit
1. Clean the contact surfaces from gasket residue and soot.
2. Fit new gaskets.
3. Fit the exhaust manifold with new nuts
Tightening torque,
Stay I: 25 Nm (18 ft. lbs.),
Stay II: 32 Nm (23 ft. lbs.)





4. Fit the exhaust manifold stay.
Tightening torque 48 Nm (35 ft. lbs.)
5. Fit the heat shield.
Tightening torque 22 Nm (16 ft. lbs.).





6. Fit the Turbocharger.