Reverse Check Sleeve
Reverse Check SleeveREMOVAL
Remove the manual transmission assembly from vehicle.
Remove the transfer case with extension case assembly.
Remove the shifter arm.
Remove the plug, spring, washer and reverse check ball.
Remove the reverse check sleeve.
INSTALLATION
Install the reverse check sleeve.
Tightening torque: 6.4 Nm (0.65 kgf-m, 4.7 ft. lbs.)
Install the ball, spring, washer and plug to transfer case.
Tightening torque: 9.75 Nm (1.0 kgf-m, 7.2 ft. lbs.)
Install the shifter arm to transfer case assembly.
Install the transfer case with extension case assembly.
Install the manual transmission assembly to vehicle.
DISASSEMBLY
(A) Snap ring
Cover the reverse check sleeve with a rag, and remove the snap ring using a screwdriver.
Note: Replace the snap ring with a new one if deformed or weakened.
(A) Reverse check plate
(B) Reverse check spring
(C) Return spring (5th-Rev)
(D) Reverse check cam
(E) Reverse accent shaft
(F) Return spring cap
(G) Return spring (1st-2nd)
Remove the reverse check plate, reverse check spring, reverse check cam, return spring (5th-Rev), reverse accent shaft, return spring cap and return spring (1st-2nd).
Remove the O-ring.
Note:
^ Reverse check sleeve assembly uses an O-ring which should not be scratched.
^ Be careful not to break the adjusting shim placed between reverse check sleeve assembly and case.
ASSEMBLY
(A) Reverse check plate
(B) Reverse check spring
(C) Return spring (5th-Rev)
(D) Reverse check cam
(E) Reverse accent shaft
(F) Return spring cap
(G) Return spring (1st-2nd)
Install the return spring (1st-2nd), return spring cap, reverse accent shaft, check cam, return spring and check spring onto reverse check sleeve.
Note: Be sure the bent section of reverse check spring is positioned in the groove in check cam.
Hook the bent section of reverse check spring over reverse check plate.
Rotate the cam so that the protrusion of reverse check cam is at the opening in plate.
With the cam held in that position, install the plate onto reverse check sleeve and hold with snap ring.
Position the O-ring in groove in sleeve.
INSPECTION
^ Make sure the cutout section of reverse accent shaft is aligned with the opening in reverse check sleeve.
^ Spin the cam by hand for smooth rotation.
^ Move the cam and shaft all the way toward plate and release.
(A) Snap ring
(B) Reverse check plate
(C) Check spring
(D) Check cam
If the cam does not return properly, replace the reverse check spring; if shaft does not, check for scratches on the inner surface of sleeve. If sleeve is in good order, replace the spring.
Select a suitable reverse accent shaft and reverse check plate.