Clutch Slave Cylinder: Service and Repair

Operating Cylinder

REMOVAL
1. Remove the intercooler.
2. Remove the clutch hose from operating cylinder.

Important: Cover the hose joint to prevent clutch fluid from flowing out.





(A) Clutch hose
(B) Operating cylinder

3. Remove the operating cylinder from transmission.





(A) Operating cylinder

INSTALLATION
1. Install in the reverse order of removal.

NOTE:
^ Before installing the operating cylinder, apply grease (SUNLIGHT 2: Part No. 32005009) to contact point of the release lever and operating cylinder.
^ Bleed air with the clutch hose installed to the operating cylinder before installing the operating cylinder to vehicle.

Tightening torque:
T1: 18 Nm (1.8 kgf-m, 13.3 ft. lbs.)
T2: 37 Nm (3.8 kgf-m, 27.5 ft. lbs.)





NOTE:
^ Be sure to install the clutch hose with the mark side facing upward.
^ Be careful not to twist the clutch hose during installation.





(A) Marking
(B) Clutch hose
(C) Operating cylinder

2. After bleeding air from the operating cylinder, ensure that clutch operates properly.