Turbocharger: Service and Repair

Turbocharger

REMOVAL
Set the vehicle on a lift.
Disconnect the ground cable from battery.







Remove the center exhaust pipe.
Lower the vehicle.
Separate the turbocharger joint pipe from turbo-charger.







Disconnect the engine coolant hose which is connected to coolant filler tank.







Loosen the clamp which secures the turbocharger to intake duct.







Remove the bolt which secures the bracket of oil pipe to turbocharger.
Remove the oil pipe from turbocharger.







Disconnect the engine coolant hose.
Remove the turbocharger bracket.







Disconnect the oil outlet hose from pipe.







Take out the turbocharger from engine compartment.


INSTALLATION
Connect the oil outlet hose to outlet pipe.







Install the turbocharger to intake duct.

Tightening torque: 3 Nm (0.3 kgf-m, 2.2 ft-lb)







Install the oil pipe to turbocharger.

Tightening torque: 16 Nm (1.6 kgf-m, 11.6 ft-lb)







Install the joint pipe to turbocharger.

NOTE: Replace the gasket with a new one.

Tightening torque: 35 Nm (3.6 kgf-m, 25.8 ft-lb)







Connect the engine coolant hose.
Install the turbocharger bracket.

Tightening torque: 33 Nm (3.4 kgf-m, 24.6 ft-lb)







Connect the engine coolant hose which is connected to coolant filler tank.







Lift-up the vehicle.
Install the center exhaust pipe.